Agriculture and Nature Conservation Secondary Agriculture

Quality Control Procedures For Tobacco Processing Operations Training

SAQA US 114180 | NQF 2 | Credits 5 | Duration 2 Days
From $832 per delegate

Description

This course equips learners with the knowledge and skills to implement and maintain quality control procedures specific to tobacco processing operations. It ensures that participants can monitor production processes, identify deviations, and apply corrective actions to meet industry standards and regulatory requirements.

Learning Outcomes

  • Apply quality control procedures to monitor tobacco processing operations.
  • Analyze production data to identify deviations from quality standards.
  • Evaluate the effectiveness of corrective actions implemented during processing.
  • Demonstrate the use of measuring and testing equipment for quality assurance.
  • Implement documentation procedures to record quality control activities.
  • Ensure compliance with relevant health, safety, and environmental regulations.

Target Audience

This course is designed for production supervisors, quality controllers, and operators working in tobacco processing facilities who are responsible for maintaining product quality and compliance.

Prerequisites

None — open enrollment

Course Outline

Day 1: Fundamentals of Quality Control in Tobacco Processing

Objectives:
• Understand the importance of quality control in tobacco processing operations.
• Identify key quality parameters for raw tobacco and processed products.
• Learn standard sampling and testing procedures for moisture, nicotine, and other attributes.
• Recognize common defects and non-conformances in tobacco processing.
• Apply basic statistical process control concepts to monitor quality.

Topics:
• Overview of tobacco processing operations and quality control principles
• Quality parameters: moisture content, nicotine, fill value, and visual defects
• Sampling methods and sample preparation for laboratory testing
• Introduction to testing equipment: moisture meters, nicotine analyzers, and density gauges
• Statistical process control: control charts and capability indices
• Documentation and traceability in quality control records
• Common quality issues: mold, off-odors, and physical contamination
• Regulatory requirements and industry standards for tobacco products

Day 2: Advanced Quality Control Implementation and Practical Application

Objectives:
• Apply quality control procedures to real-world tobacco processing scenarios.
• Perform hands-on testing and inspection using standard equipment.
• Analyze test results and make decisions on product acceptance or rejection.
• Implement corrective actions for non-conforming products.
• Integrate quality control with production planning and continuous improvement.

Topics:
• In-process quality control: monitoring during cutting, drying, and blending
• Final product inspection: packaging integrity, weight, and labeling
• Root cause analysis of quality defects and corrective action plans
• Calibration and maintenance of quality control equipment
• Quality control documentation: batch records, deviation reports, and certificates
• Supplier quality management and incoming material inspection
• Continuous improvement tools: PDCA, Six Sigma, and lean principles
• Case studies: troubleshooting quality issues in tobacco processing

Practicals

6 hours of practicals To be conducted online or on-campus or in-house
Overview

Hands-on practicals are essential for learners to develop competence in operating testing equipment, performing inspections, and interpreting results. These sessions simulate real-world quality control tasks in a tobacco processing environment.

Practical Activities
  • Practical 1: Sampling and Moisture Testing — Learners collect representative samples from tobacco bales and use a moisture meter to measure moisture content, recording results on a standard form. (2h)
  • Practical 2: Visual Inspection and Defect Identification — Learners inspect processed tobacco for visual defects such as mold, foreign matter, and discoloration, classifying and documenting findings. (1h)
  • Practical 3: Statistical Process Control (SPC) Charting — Using provided data, learners construct control charts (X-bar and R charts) and interpret them to determine process stability. (1h)
  • Practical 4: Final Product Inspection and Release — Learners perform a final quality check on packaged tobacco, verifying weight, seal integrity, and label accuracy, then decide on product release. (1h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Mon 07 Sep 2026 Tue 08 Sep 2026 Virtual Spring 2026 $832 Register
Tue 29 Sep 2026 Wed 30 Sep 2026 Virtual Spring 2026 $832 Register
Wed 21 Oct 2026 Thu 22 Oct 2026 Virtual Spring 2026 $832 Register
Mon 07 Dec 2026 Tue 08 Dec 2026 Virtual Summer 2026 $832 Register
Tue 12 Jan 2027 Wed 13 Jan 2027 Virtual Summer 2026 $832 Register
Wed 17 Feb 2027 Thu 18 Feb 2027 Virtual Summer 2026 $832 Register
Thu 04 Mar 2027 Fri 05 Mar 2027 Virtual Autumn 2027 $832 Register
Mon 08 Mar 2027 Tue 09 Mar 2027 Virtual Autumn 2027 $832 Register
Tue 16 Mar 2027 Wed 17 Mar 2027 Virtual Autumn 2027 $832 Register
Wed 09 Jun 2027 Thu 10 Jun 2027 Virtual Winter 2027 $832 Register
Thu 01 Jul 2027 Fri 02 Jul 2027 Virtual Winter 2027 $832 Register
Mon 19 Jul 2027 Tue 20 Jul 2027 Virtual Winter 2027 $832 Register
Tue 07 Sep 2027 Wed 08 Sep 2027 Virtual Spring 2027 $832 Register
Wed 29 Sep 2027 Thu 30 Sep 2027 Virtual Spring 2027 $832 Register
Thu 21 Oct 2027 Fri 22 Oct 2027 Virtual Spring 2027 $832 Register
Mon 06 Dec 2027 Tue 07 Dec 2027 Virtual Summer 2027 $832 Register
Tue 28 Dec 2027 Wed 29 Dec 2027 Virtual Summer 2027 $832 Register
Wed 19 Jan 2028 Thu 20 Jan 2028 Virtual Summer 2027 $832 Register
On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 492 sessions across 26 venues
Start End Venue Season Price Action
Tue 11 Aug 2026 Wed 12 Aug 2026 Abu Dhabi, UAE Winter 2026 $4,217 Register
Tue 11 Aug 2026 Wed 12 Aug 2026 Dubai, UAE Winter 2026 $4,217 Register
Tue 11 Aug 2026 Wed 12 Aug 2026 Mauritius Winter 2026 $2,813 Register
Thu 13 Aug 2026 Fri 14 Aug 2026 Durban, South Africa Winter 2026 $1,895 Register
Thu 13 Aug 2026 Fri 14 Aug 2026 Pretoria, South Africa Winter 2026 $1,247 Register
In-House training — we bring the trainer to your organisation, tailored to your team.
Start End Delivery Season Price Action
Tue 15 Sep 2026 Wed 16 Sep 2026 Your Premises Spring 2026 $1,080 Register
Wed 07 Oct 2026 Thu 08 Oct 2026 Your Premises Spring 2026 $1,080 Register
Thu 29 Oct 2026 Fri 30 Oct 2026 Your Premises Spring 2026 $1,080 Register
Tue 15 Dec 2026 Wed 16 Dec 2026 Your Premises Summer 2026 $1,080 Register
Wed 20 Jan 2027 Thu 21 Jan 2027 Your Premises Summer 2026 $1,080 Register
Thu 25 Feb 2027 Fri 26 Feb 2027 Your Premises Summer 2026 $1,080 Register
Mon 08 Mar 2027 Tue 09 Mar 2027 Your Premises Autumn 2027 $1,080 Register
Tue 16 Mar 2027 Wed 17 Mar 2027 Your Premises Autumn 2027 $1,080 Register
Wed 24 Mar 2027 Thu 25 Mar 2027 Your Premises Autumn 2027 $1,080 Register
Thu 17 Jun 2027 Fri 18 Jun 2027 Your Premises Winter 2027 $1,080 Register
Mon 05 Jul 2027 Tue 06 Jul 2027 Your Premises Winter 2027 $1,080 Register
Tue 27 Jul 2027 Wed 28 Jul 2027 Your Premises Winter 2027 $1,080 Register
Wed 15 Sep 2027 Thu 16 Sep 2027 Your Premises Spring 2027 $1,080 Register
Thu 07 Oct 2027 Fri 08 Oct 2027 Your Premises Spring 2027 $1,080 Register
Mon 25 Oct 2027 Tue 26 Oct 2027 Your Premises Spring 2027 $1,080 Register
Tue 14 Dec 2027 Wed 15 Dec 2027 Your Premises Summer 2027 $1,080 Register
Wed 05 Jan 2028 Thu 06 Jan 2028 Your Premises Summer 2027 $1,080 Register
Thu 27 Jan 2028 Fri 28 Jan 2028 Your Premises Summer 2027 $1,080 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

View Sessions & Register Get A Quote Download Course Brochure
Have an account?

Sign in to track your applications and manage your cart.

Related Courses

Other Agriculture and Nature Conservation courses at NQF level 2 learners on this page also viewed.

Browse the full Agriculture and Nature Conservation category for agriculture and nature conservation training programmes.
GET A QUOTE / APPLY COURSE CATALOGUE