Physical Planning and Construction Physical Planning, Design and Management

Laboratory Testing Procedures For Asphalt Materials Training

SAQA US 110334 | NQF 4 | Credits 30 | Duration 27 Days
From $4,288 per delegate

Description

This course equips learners with the practical skills and theoretical knowledge required to perform laboratory testing procedures for asphalt materials in accordance with South African standards. It focuses on ensuring quality control and compliance with industry specifications for road construction and maintenance.

Learning Outcomes

  • Apply standard sampling and preparation methods for asphalt materials in accordance with SABS and TMH specifications.
  • Demonstrate proficiency in performing key laboratory tests such as Marshall stability, flow, density, and binder content analysis.
  • Analyze test results to evaluate asphalt mix compliance with design specifications and identify potential deviations.
  • Implement quality control procedures to ensure accurate and reliable test outcomes.
  • Maintain laboratory equipment and records in compliance with health and safety regulations and quality management systems.

Target Audience

Laboratory technicians, quality controllers, and civil engineering professionals involved in asphalt testing and road construction projects. This course is also suitable for individuals seeking formal recognition of their skills in asphalt materials testing.

Prerequisites

None — open enrollment.

Course Outline

Day 1: Introduction to Asphalt Materials and Laboratory Safety

Objectives:
• Understand the role of asphalt in road construction
• Identify key properties of asphalt materials
• Apply laboratory safety protocols
• Recognize relevant SANS standards

Topics:
• Overview of asphalt materials: bitumen, aggregates, additives
• Importance of asphalt testing for quality assurance
• Laboratory safety, PPE, and emergency procedures
• Introduction to SANS 3001 and related standards

Day 2: Sampling Techniques for Asphalt Materials

Objectives:
• Describe correct sampling procedures for bitumen and aggregates
• Demonstrate sampling from stockpiles and plants
• Ensure sample representativeness and integrity
• Document sampling according to standards

Topics:
• Sampling methods for aggregates (SANS 3001-AG1)
• Sampling of bitumen (SANS 3001-BT1)
• Handling, labelling, and transport of samples
• Chain of custody and documentation

Day 3: Aggregate Properties – Particle Size Distribution

Objectives:
• Perform sieve analysis for aggregates
• Calculate and interpret grading curves
• Understand grading requirements for asphalt
• Apply quality control criteria

Topics:
• Sieve analysis procedure (SANS 3001-AG2)
• Types of sieves and mechanical shakers
• Calculation of cumulative passing percentages
• Grading envelopes and specification compliance

Day 4: Aggregate Properties – Flakiness Index and Elongation

Objectives:
• Measure flakiness index of coarse aggregates
• Determine elongation index
• Relate particle shape to asphalt performance
• Apply standard test methods

Topics:
• Flakiness index test (SANS 3001-AG3)
• Elongation index test
• Significance of particle shape in asphalt
• Reporting results and tolerances

Day 5: Aggregate Properties – Sand Equivalent and Atterberg Limits

Objectives:
• Perform sand equivalent test for fines
• Determine liquid and plastic limits
• Interpret plasticity index
• Understand influence on asphalt mix

Topics:
• Sand equivalent test (SANS 3001-AG4)
• Atterberg limits: liquid limit, plastic limit
• Plasticity index calculation
• Acceptance criteria for aggregates

Day 6: Bitumen Properties – Penetration and Softening Point

Objectives:
• Conduct penetration test on bitumen
• Measure softening point using ring and ball method
• Relate results to bitumen grade
• Apply standard temperature controls

Topics:
• Penetration test (SANS 3001-BT2)
• Softening point (ring and ball) test (SANS 3001-BT3)
• Temperature conditioning and equipment calibration
• Bitumen grading systems

Day 7: Bitumen Properties – Viscosity and Ductility

Objectives:
• Determine kinematic viscosity of bitumen
• Perform ductility test
• Understand viscosity-temperature relationship
• Interpret results for paving applications

Topics:
• Kinematic viscosity test (SANS 3001-BT4)
• Ductility test (SANS 3001-BT5)
• Factors affecting bitumen viscosity
• Specifications for different climates

Day 8: Bitumen Properties – Flash Point and Specific Gravity

Objectives:
• Measure flash point using Cleveland open cup
• Determine specific gravity of bitumen
• Understand safety implications of flash point
• Apply correction factors

Topics:
• Flash point test (SANS 3001-BT6)
• Specific gravity test (SANS 3001-BT7)
• Safety precautions for heated bitumen
• Calculation and reporting

Day 9: Hot Mix Asphalt (HMA) – Mix Design Principles

Objectives:
• Understand Marshall mix design methodology
• Select aggregate blend and bitumen content
• Prepare Marshall specimens
• Calculate volumetric properties

Topics:
• Overview of HMA mix design
• Aggregate blending for target gradation
• Marshall compaction procedure
• Bulk specific gravity of compacted mix

Day 10: Marshall Stability and Flow Test

Objectives:
• Perform Marshall stability test
• Measure flow value
• Interpret stability-flow relationship
• Apply specification limits

Topics:
• Marshall stability test (SANS 3001-AS1)
• Flow measurement
• Correction factors for specimen thickness
• Acceptance criteria for HMA

Day 11: Volumetric Analysis of Asphalt Mixes

Objectives:
• Calculate voids in mineral aggregate (VMA)
• Determine air voids content
• Compute voids filled with bitumen (VFB)
• Relate volumetrics to pavement performance

Topics:
• Theoretical maximum specific gravity (Rice test) (SANS 3001-AS2)
• Calculation of VMA, air voids, VFB
• Influence of compaction effort
• Volumetric requirements for HMA

Day 12: Asphalt Binder Content – Extraction and Recovery

Objectives:
• Perform binder extraction using solvent method
• Recover bitumen by distillation
• Determine binder content accurately
• Apply ignition oven method as alternative

Topics:
• Solvent extraction (SANS 3001-AS3)
• Recovery of bitumen (SANS 3001-AS4)
• Ignition oven method (SANS 3001-AS5)
• Binder content specifications

Day 13: Moisture Susceptibility – Tensile Strength Ratio

Objectives:
• Prepare conditioned and unconditioned specimens
• Conduct indirect tensile strength test
• Calculate tensile strength ratio (TSR)
• Interpret moisture sensitivity

Topics:
• AASHTO T283 / modified Lottman test
• Specimen conditioning (freeze-thaw)
• Indirect tensile strength measurement
• TSR acceptance criteria

Day 14: Dynamic Modulus and Rutting Performance Tests

Objectives:
• Understand dynamic modulus test principles
• Perform flow number test for rutting
• Relate results to pavement design
• Interpret performance-grade specifications

Topics:
• Dynamic modulus (E*) test (AASHTO TP62)
• Flow number test (AASHTO TP79)
• Asphalt performance testing overview
• Use in mechanistic-empirical design

Day 15: Fatigue Cracking – Flexural Beam and Semicircular Bend Tests

Objectives:
• Perform four-point bending beam fatigue test
• Conduct semicircular bend (SCB) test
• Analyze fatigue life and fracture energy
• Understand cracking mechanisms

Topics:
• Flexural beam fatigue test (AASHTO T321)
• SCB test (AASHTO TP124)
• Data analysis: fatigue curve and fracture parameters
• Cracking resistance specifications

Day 16: Reclaimed Asphalt Pavement (RAP) Testing

Objectives:
• Sample and characterize RAP materials
• Determine binder content and properties of RAP
• Blend RAP with virgin materials
• Apply RAP in mix design

Topics:
• RAP sampling and processing
• Binder extraction and recovery from RAP
• RAP aggregate gradation
• Blending charts for RAP mixes

Day 17: Polymer-Modified Bitumen (PMB) Testing

Objectives:
• Identify types of polymer modifiers
• Perform elastic recovery test on PMB
• Measure softening point after aging
• Evaluate storage stability

Topics:
• PMB types: SBS, EVA, etc.
• Elastic recovery test (SANS 3001-BT8)
• Softening point after RTFOT aging
• Separation test for storage stability

Day 18: Quality Control and Statistical Process Control

Objectives:
• Apply statistical process control (SPC) in testing
• Calculate mean, range, and standard deviation
• Construct control charts
• Interpret trends and out-of-spec results

Topics:
• Basics of SPC for asphalt testing
• Control charts for individual measurements and moving range
• Process capability indices (Cp, Cpk)
• Corrective actions for non-conformance

Day 19: Laboratory Accreditation and Documentation

Objectives:
• Understand SANAS accreditation requirements
• Maintain test records and traceability
• Implement quality management system
• Prepare for proficiency testing

Topics:
• ISO/IEC 17025 requirements
• Document control and record keeping
• Equipment calibration and maintenance logs
• Participation in inter-laboratory comparisons

Day 20: Integrated Practical Assessment and Course Review

Objectives:
• Demonstrate competency in key test methods
• Interpret results against specifications
• Troubleshoot common testing errors
• Consolidate knowledge through review

Topics:
• Practical assessment on sampling, bitumen, and aggregate tests
• Case studies on mix design and quality control
• Review of key concepts and standards
• Final Q&A and feedback session

Practicals

80 hours of practicals To be conducted online or on-campus or in-house
Overview

Hands-on practical sessions are integral to this course, allowing learners to apply theoretical knowledge in a laboratory setting. Learners will perform key tests on aggregates and bitumen, conduct Marshall mix design, and execute performance tests, ensuring proficiency in standard methods and equipment operation.

Practical Activities
  • Practical 1: Aggregate Sampling and Basic Tests — Learners sample aggregates from stockpiles, perform sieve analysis, flakiness index, and sand equivalent tests, and record results. (16h)
  • Practical 2: Bitumen Testing — Learners conduct penetration, softening point, viscosity, and ductility tests on bitumen samples, adhering to temperature controls. (16h)
  • Practical 3: Marshall Mix Design and Volumetrics — Learners prepare Marshall specimens, perform stability and flow tests, measure bulk specific gravity, and calculate volumetric properties. (20h)
  • Practical 4: Binder Content and Performance Tests — Learners perform binder extraction via ignition oven, conduct indirect tensile strength test for moisture susceptibility, and analyze results. (16h)
  • Practical 5: Integrated Quality Control Exercise — Learners work in teams to test a full set of materials, produce a mix design report, and apply statistical process control to test results. (12h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Tue 08 Sep 2026 Wed 14 Oct 2026 Virtual Spring 2026 $4,288 Register
Mon 28 Sep 2026 Tue 03 Nov 2026 Virtual Spring 2026 $4,288 Register
Fri 23 Oct 2026 Mon 30 Nov 2026 Virtual Spring 2026 $4,288 Register
Fri 11 Dec 2026 Mon 18 Jan 2027 Virtual Summer 2026 $4,288 Register
Thu 14 Jan 2027 Fri 19 Feb 2027 Virtual Summer 2026 $4,288 Register
Wed 17 Feb 2027 Thu 25 Mar 2027 Virtual Summer 2026 $4,288 Register
Tue 02 Mar 2027 Wed 07 Apr 2027 Virtual Autumn 2027 $4,288 Register
Mon 08 Mar 2027 Tue 13 Apr 2027 Virtual Autumn 2027 $4,288 Register
Fri 19 Mar 2027 Mon 26 Apr 2027 Virtual Autumn 2027 $4,288 Register
Thu 10 Jun 2027 Fri 16 Jul 2027 Virtual Winter 2027 $4,288 Register
Wed 30 Jun 2027 Thu 05 Aug 2027 Virtual Winter 2027 $4,288 Register
Tue 20 Jul 2027 Wed 25 Aug 2027 Virtual Winter 2027 $4,288 Register
Mon 06 Sep 2027 Tue 12 Oct 2027 Virtual Spring 2027 $4,288 Register
Fri 01 Oct 2027 Mon 08 Nov 2027 Virtual Spring 2027 $4,288 Register
Thu 21 Oct 2027 Fri 26 Nov 2027 Virtual Spring 2027 $4,288 Register
Fri 10 Dec 2027 Mon 17 Jan 2028 Virtual Summer 2027 $4,288 Register
Thu 30 Dec 2027 Fri 04 Feb 2028 Virtual Summer 2027 $4,288 Register
Wed 19 Jan 2028 Thu 24 Feb 2028 Virtual Summer 2027 $4,288 Register
On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 505 sessions across 26 venues
Start End Venue Season Price Action
Fri 24 Jul 2026 Mon 31 Aug 2026 Dar es Salaam, Tanzania Winter 2026 $11,372 Register
Mon 27 Jul 2026 Tue 01 Sep 2026 Johannesburg, South Africa Winter 2026 $10,130 Register
Tue 28 Jul 2026 Wed 02 Sep 2026 Mauritius Winter 2026 $11,372 Register
Wed 29 Jul 2026 Thu 03 Sep 2026 Cape Town, South Africa Winter 2026 $10,616 Register
Wed 29 Jul 2026 Thu 03 Sep 2026 Accra, Ghana Winter 2026 $12,020 Register
In-House training — we bring the trainer to your organisation, tailored to your team.
Start End Delivery Season Price Action
Wed 16 Sep 2026 Thu 22 Oct 2026 Your Premises Spring 2026 $5,573 Register
Tue 06 Oct 2026 Wed 11 Nov 2026 Your Premises Spring 2026 $5,573 Register
Mon 26 Oct 2026 Tue 01 Dec 2026 Your Premises Spring 2026 $5,573 Register
Mon 14 Dec 2026 Tue 19 Jan 2027 Your Premises Summer 2026 $5,573 Register
Fri 22 Jan 2027 Mon 01 Mar 2027 Your Premises Summer 2026 $5,573 Register
Thu 25 Feb 2027 Fri 02 Apr 2027 Your Premises Summer 2026 $5,573 Register
Wed 10 Mar 2027 Thu 15 Apr 2027 Your Premises Autumn 2027 $5,573 Register
Tue 16 Mar 2027 Wed 21 Apr 2027 Your Premises Autumn 2027 $5,573 Register
Mon 22 Mar 2027 Tue 27 Apr 2027 Your Premises Autumn 2027 $5,573 Register
Fri 18 Jun 2027 Mon 26 Jul 2027 Your Premises Winter 2027 $5,573 Register
Thu 08 Jul 2027 Fri 13 Aug 2027 Your Premises Winter 2027 $5,573 Register
Wed 28 Jul 2027 Thu 02 Sep 2027 Your Premises Winter 2027 $5,573 Register
Tue 14 Sep 2027 Wed 20 Oct 2027 Your Premises Spring 2027 $5,573 Register
Mon 04 Oct 2027 Tue 09 Nov 2027 Your Premises Spring 2027 $5,573 Register
Fri 29 Oct 2027 Mon 06 Dec 2027 Your Premises Spring 2027 $5,573 Register
Mon 13 Dec 2027 Tue 18 Jan 2028 Your Premises Summer 2027 $5,573 Register
Fri 07 Jan 2028 Mon 14 Feb 2028 Your Premises Summer 2027 $5,573 Register
Thu 27 Jan 2028 Fri 03 Mar 2028 Your Premises Summer 2027 $5,573 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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