Health Sciences and Social Services Curative Health

Quality Assurance in Pharmaceutical Manufacturing Training

SAQA US 256555 | NQF 4 | Credits 10 | Duration 7 Days
From $1,523 per delegate

Description

This course equips learners with the knowledge and skills to implement quality assurance (QA) principles in a pharmaceutical manufacturing environment. It covers regulatory requirements, good manufacturing practices (GMP), and QA systems to ensure product safety and efficacy. By the end, participants will be able to monitor and improve QA processes in line with South African and international standards.

Learning Outcomes

  • Apply the principles of quality assurance to pharmaceutical manufacturing processes.
  • Implement Good Manufacturing Practice (GMP) requirements in accordance with SAHPRA and WHO guidelines.
  • Monitor and evaluate QA systems to ensure compliance with regulatory standards.
  • Analyze deviations and non-conformances to identify root causes and implement corrective actions.
  • Demonstrate documentation practices essential for QA, including batch records and standard operating procedures.
  • Evaluate the effectiveness of QA systems through internal audits and inspections.

Target Audience

This course is designed for quality assurance officers, production supervisors, and technical staff working in pharmaceutical manufacturing. It is also suitable for new entrants seeking to understand QA fundamentals in the pharmaceutical sector.

Prerequisites

None — open enrollment. However, prior experience in a pharmaceutical or manufacturing environment is beneficial.

Course Outline

Day 1: Introduction to Pharmaceutical Quality Assurance

Objectives:
• Understand the importance of quality assurance in pharmaceutical manufacturing
• Define key terms: QA, QC, GMP, and regulatory compliance
• Identify the historical evolution and current regulatory landscape
• Recognize the role of QA in ensuring patient safety and product efficacy

Topics:
• Overview of pharmaceutical manufacturing processes
• Definition and scope of quality assurance vs. quality control
• Introduction to Good Manufacturing Practices (GMP)
• Regulatory bodies: SAHPRA, WHO, PIC/S, FDA
• Key quality concepts: quality by design, risk management
• Documentation and record-keeping basics
• Case study: Consequences of poor quality

Day 2: GMP Principles and Facility Design

Objectives:
• Explain the core principles of GMP
• Describe facility and equipment requirements for GMP compliance
• Understand hygiene, sanitation, and cross-contamination prevention
• Identify critical areas: cleanrooms, HVAC, water systems

Topics:
• GMP guidelines: premises, equipment, personnel
• Cleanroom classifications and environmental monitoring
• HVAC systems and air handling
• Water purification systems (PW, WFI)
• Sanitation and pest control programs
• Personnel hygiene and gowning procedures
• Equipment qualification: IQ, OQ, PQ
• Documentation of facility maintenance

Day 3: Documentation, Standard Operating Procedures, and Batch Records

Objectives:
• Develop and manage SOPs and batch manufacturing records
• Understand the principles of documentation control
• Apply good documentation practices (GDP)
• Conduct effective document reviews and audits

Topics:
• Types of documents: SOPs, batch records, specifications, logs
• Structure and content of SOPs
• Batch record review process
• Document numbering, version control, and archiving
• Good documentation practices: legibility, corrections, signatures
• Data integrity principles (ALCOA+)
• Practical: Writing and reviewing an SOP

Day 4: Quality Control, Sampling, and Testing

Objectives:
• Explain the role of QC in pharmaceutical manufacturing
• Describe sampling plans and techniques
• Understand common analytical tests and specifications
• Interpret test results and handle out-of-specification (OOS) results

Topics:
• QC laboratory organization and safety
• Sampling methods and statistical sampling plans
• Pharmacopoeial testing: USP, BP, EP
• Chemical, physical, and microbiological tests
• Stability studies and shelf-life determination
• OOS investigation procedures
• Role of reference standards and reagents
• Practical: Sampling and basic QC test simulation

Day 5: Validation, Qualification, and Risk Management

Objectives:
• Understand validation principles and lifecycle approach
• Perform process, cleaning, and analytical method validation
• Apply risk management tools (ICH Q9)
• Develop validation protocols and reports

Topics:
• Validation master plan and qualification stages
• Process validation: traditional, continuous, and hybrid
• Cleaning validation: limits and sampling
• Analytical method validation parameters
• Change control and deviation management
• Risk assessment tools: FMEA, HACCP
• Practical: Developing a validation protocol

Day 6: Audits, Inspections, and Regulatory Compliance

Objectives:
• Prepare for internal and external audits
• Conduct effective self-inspections
• Understand regulatory inspection processes
• Manage corrective and preventive actions (CAPA)

Topics:
• Types of audits: internal, supplier, regulatory
• Audit planning, checklists, and conduct
• Common audit findings and how to avoid them
• Regulatory inspection readiness
• CAPA system: identification, root cause analysis, effectiveness
• Quality metrics and trending
• Practical: Mock audit exercise

Day 7: Integration, Continuous Improvement, and Final Assessment

Objectives:
• Integrate all QA elements into a cohesive system
• Apply continuous improvement tools (Kaizen, Six Sigma)
• Understand quality culture and leadership
• Demonstrate competence through assessment

Topics:
• Quality management system (QMS) overview
• Continuous improvement methodologies
• Handling complaints and recalls
• Quality culture and human factors
• Review of key learnings
• Final written assessment and feedback

Practicals

21 hours of practicals To be conducted online or on-campus or in-house
Overview

Practicals reinforce theoretical knowledge through hands-on exercises in documentation, sampling, validation, and auditing. Learners apply GMP principles in simulated manufacturing scenarios to develop practical skills essential for QA roles.

Practical Activities
  • SOP Writing and Document Review — Learners write a standard operating procedure and then peer-review another SOP using GDP criteria. (4h)
  • Sampling and QC Testing Simulation — Learners perform simulated sampling of raw materials and finished products, then conduct basic physical tests and record results. (5h)
  • Validation Protocol Development — Teams develop a process validation protocol for a tablet manufacturing step, including acceptance criteria and sampling plan. (4h)
  • Mock Internal Audit — Learners conduct a mock audit of a simulated manufacturing area using a checklist, then report findings and propose CAPAs. (5h)
  • Batch Record Review and OOS Investigation — Learners review a completed batch record for errors and simulate an OOS investigation using root cause analysis tools. (3h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Wed 09 Sep 2026 Thu 17 Sep 2026 Virtual Spring 2026 $1,523 Register
Tue 29 Sep 2026 Wed 07 Oct 2026 Virtual Spring 2026 $1,523 Register
Mon 19 Oct 2026 Tue 27 Oct 2026 Virtual Spring 2026 $1,523 Register
Mon 07 Dec 2026 Tue 15 Dec 2026 Virtual Summer 2026 $1,523 Register
Fri 15 Jan 2027 Mon 25 Jan 2027 Virtual Summer 2026 $1,523 Register
Thu 18 Feb 2027 Fri 26 Feb 2027 Virtual Summer 2026 $1,523 Register
Wed 03 Mar 2027 Thu 11 Mar 2027 Virtual Autumn 2027 $1,523 Register
Tue 09 Mar 2027 Wed 17 Mar 2027 Virtual Autumn 2027 $1,523 Register
Mon 15 Mar 2027 Tue 23 Mar 2027 Virtual Autumn 2027 $1,523 Register
Fri 11 Jun 2027 Mon 21 Jun 2027 Virtual Winter 2027 $1,523 Register
Thu 01 Jul 2027 Fri 09 Jul 2027 Virtual Winter 2027 $1,523 Register
Wed 21 Jul 2027 Thu 29 Jul 2027 Virtual Winter 2027 $1,523 Register
Tue 07 Sep 2027 Wed 15 Sep 2027 Virtual Spring 2027 $1,523 Register
Mon 27 Sep 2027 Tue 05 Oct 2027 Virtual Spring 2027 $1,523 Register
Fri 22 Oct 2027 Mon 01 Nov 2027 Virtual Spring 2027 $1,523 Register
Mon 06 Dec 2027 Tue 14 Dec 2027 Virtual Summer 2027 $1,523 Register
Fri 31 Dec 2027 Mon 10 Jan 2028 Virtual Summer 2027 $1,523 Register
Thu 20 Jan 2028 Fri 28 Jan 2028 Virtual Summer 2027 $1,523 Register
On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 492 sessions across 26 venues
Start End Venue Season Price Action
Mon 10 Aug 2026 Tue 18 Aug 2026 Durban, South Africa Winter 2026 $3,607 Register
Mon 10 Aug 2026 Tue 18 Aug 2026 Mauritius Winter 2026 $4,525 Register
Tue 11 Aug 2026 Wed 19 Aug 2026 Cape Town, South Africa Winter 2026 $3,769 Register
Wed 12 Aug 2026 Thu 20 Aug 2026 Dubai, UAE Winter 2026 $5,929 Register
Thu 13 Aug 2026 Fri 21 Aug 2026 Pretoria, South Africa Winter 2026 $2,284 Register
In-House training — we bring the trainer to your organisation, tailored to your team.
Start End Delivery Season Price Action
Thu 17 Sep 2026 Fri 25 Sep 2026 Your Premises Spring 2026 $1,982 Register
Wed 07 Oct 2026 Thu 15 Oct 2026 Your Premises Spring 2026 $1,982 Register
Tue 27 Oct 2026 Wed 04 Nov 2026 Your Premises Spring 2026 $1,982 Register
Tue 15 Dec 2026 Wed 23 Dec 2026 Your Premises Summer 2026 $1,982 Register
Mon 18 Jan 2027 Tue 26 Jan 2027 Your Premises Summer 2026 $1,982 Register
Fri 26 Feb 2027 Mon 08 Mar 2027 Your Premises Summer 2026 $1,982 Register
Thu 11 Mar 2027 Fri 19 Mar 2027 Your Premises Autumn 2027 $1,982 Register
Wed 17 Mar 2027 Thu 25 Mar 2027 Your Premises Autumn 2027 $1,982 Register
Tue 23 Mar 2027 Wed 31 Mar 2027 Your Premises Autumn 2027 $1,982 Register
Mon 14 Jun 2027 Tue 22 Jun 2027 Your Premises Winter 2027 $1,982 Register
Fri 09 Jul 2027 Mon 19 Jul 2027 Your Premises Winter 2027 $1,982 Register
Thu 29 Jul 2027 Fri 06 Aug 2027 Your Premises Winter 2027 $1,982 Register
Wed 15 Sep 2027 Thu 23 Sep 2027 Your Premises Spring 2027 $1,982 Register
Tue 05 Oct 2027 Wed 13 Oct 2027 Your Premises Spring 2027 $1,982 Register
Mon 25 Oct 2027 Tue 02 Nov 2027 Your Premises Spring 2027 $1,982 Register
Tue 14 Dec 2027 Wed 22 Dec 2027 Your Premises Summer 2027 $1,982 Register
Mon 03 Jan 2028 Tue 11 Jan 2028 Your Premises Summer 2027 $1,982 Register
Fri 28 Jan 2028 Mon 07 Feb 2028 Your Premises Summer 2027 $1,982 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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