Manufacturing, Engineering and Technology Fabrication and Extraction

Belt Filter Reclothing Maintenance Procedures Training

SAQA US 110114 | NQF 2 | Credits 7 | Duration 4 Days
From $1,107 per delegate

Description

This course equips learners with the comprehensive knowledge and practical skills required to safely and effectively perform belt filter reclothing maintenance. Participants will understand the critical procedures, safety protocols, and quality standards necessary to ensure optimal filter performance and longevity in mining and industrial operations.

Learning Outcomes

  • Demonstrate the correct procedures for isolating and locking out belt filter systems before commencing reclothing.
  • Apply systematic techniques to remove and dispose of worn filter cloth, ensuring minimal downtime and adherence to environmental standards.
  • Install new filter cloth accurately, including tensioning, tracking, and sealing to manufacturer specifications.
  • Inspect and test the reclothed belt filter for operational integrity and performance, identifying any faults or misalignments.
  • Evaluate common reclothing issues and implement corrective actions to prevent recurrence.
  • Document maintenance activities and report any deviations from standard procedures.

Target Audience

This course is designed for maintenance technicians, process operators, and engineering personnel responsible for the operation, maintenance, and supervision of belt filter systems in mineral processing and wastewater treatment plants.

Prerequisites

None — open enrollment

Course Outline

Day 1: Introduction to Belt Filter Systems and Safety

Objectives:
• Understand the role and components of belt filter systems in dewatering processes.
• Identify key safety hazards and personal protective equipment (PPE) requirements.
• Explain the principles of belt filtration and the importance of proper reclothing.
• Describe the types of filter cloth materials and their applications.
• Outline the maintenance schedule and documentation requirements.

Topics:
• Overview of belt filter systems: components, operation, and applications.
• Safety protocols: lock-out/tag-out, confined space entry, and PPE.
• Principles of dewatering and belt filtration.
• Filter cloth materials: woven, non-woven, and mesh types.
• Factors affecting cloth selection: slurry characteristics, pH, temperature.
• Introduction to reclothing: when and why it is needed.
• Maintenance planning: schedules, checklists, and logbooks.

Day 2: Inspection and Diagnostics of Filter Cloth

Objectives:
• Perform visual and dimensional inspections of installed filter cloth.
• Identify common wear patterns, damage, and failure modes.
• Use diagnostic tools to assess cloth condition and performance.
• Interpret inspection results to determine reclothing necessity.
• Document inspection findings and recommend corrective actions.

Topics:
• Inspection procedures: visual, tactile, and measurement techniques.
• Common cloth defects: tears, blinding, creasing, edge wear.
• Diagnostic tools: tension gauges, permeability testers, cameras.
• Performance indicators: filtrate clarity, cake moisture, throughput.
• Decision criteria for reclothing: when to replace vs. repair.
• Reporting and record-keeping for maintenance history.

Day 3: Reclothing Procedures and Techniques

Objectives:
• Prepare the belt filter system for reclothing following safe work practices.
• Remove old filter cloth and dispose of it according to environmental guidelines.
• Install new filter cloth correctly, ensuring proper alignment and tension.
• Conduct post-installation checks to verify correct fit and function.
• Perform start-up procedures and monitor initial performance.

Topics:
• Pre-reclothing steps: isolation, cleaning, and component inspection.
• Removal techniques: cutting, unclipping, and handling of old cloth.
• Installation methods: manual and mechanical tensioning.
• Alignment and tracking adjustments: rollers, guides, and crowning.
• Seaming and joining: welding, gluing, or clipping methods.
• Post-installation checks: tension, tracking, and leak tests.
• Start-up sequence: gradual loading and performance monitoring.

Day 4: Troubleshooting, Optimization, and Best Practices

Objectives:
• Diagnose and resolve common operational issues related to filter cloth.
• Apply optimization techniques to extend cloth life and improve performance.
• Implement preventive maintenance strategies for belt filter systems.
• Understand the role of continuous improvement and record-keeping.
• Complete a simulated reclothing exercise with full documentation.

Topics:
• Troubleshooting guide: tracking problems, uneven wear, blinding.
• Optimization methods: adjusting tension, wash systems, and chemicals.
• Preventive maintenance: regular inspections, cleaning, and lubrication.
• Best practices for storage and handling of filter cloth rolls.
• Case studies: common failures and corrective actions.
• Review of documentation: maintenance logs, inspection reports.
• Simulated reclothing exercise: planning, execution, and review.

Practicals

12 hours of practicals To be conducted online or on-campus or in-house
Overview

Hands-on practicals are essential for learners to safely and effectively perform reclothing procedures. Learners will practice inspection, removal, installation, and troubleshooting on a simulated belt filter system, reinforcing theoretical knowledge with real-world skills.

Practical Activities
  • Inspection and Diagnostics Practical — Learners inspect a belt filter cloth sample, identify defects using diagnostic tools, and document findings. (3h)
  • Reclothing Installation Practical — Learners remove an old filter cloth and install a new one on a training rig, including tensioning and alignment. (5h)
  • Troubleshooting and Optimization Practical — Learners diagnose simulated operational issues (e.g., tracking deviation, blinding) and apply corrective measures. (4h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
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Mon 07 Sep 2026 Thu 10 Sep 2026 Virtual Spring 2026 $1,107 Register
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Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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