Manufacturing, Engineering and Technology Fabrication and Extraction

Cooling System Water Quality Control And Management Training

SAQA US 110412 | NQF 2 | Credits 6 | Duration 3 Days
From $967 per delegate

Description

This course equips learners with the knowledge and skills to effectively control and manage water quality in cooling systems, ensuring operational efficiency, equipment longevity, and compliance with health and safety regulations. Participants will understand water treatment principles, monitoring techniques, and corrective actions to prevent scaling, corrosion, and biological fouling.

Learning Outcomes

  • Apply principles of water chemistry to assess cooling system water quality parameters such as pH, conductivity, hardness, and alkalinity.
  • Analyze water test results to identify potential issues like scaling, corrosion, or microbial growth in cooling systems.
  • Evaluate the effectiveness of chemical treatment programs and adjust dosing rates as needed.
  • Implement monitoring and control procedures to maintain water quality within specified limits.
  • Demonstrate corrective actions for common water quality problems, including blowdown control and chemical adjustments.

Target Audience

This training is designed for maintenance technicians, plant operators, facilities managers, and water treatment specialists responsible for the operation and maintenance of cooling water systems in industrial, commercial, or institutional settings.

Prerequisites

None — open enrollment.

Course Outline

Day 1: Fundamentals of Cooling Water Chemistry and Quality

Objectives:
• Understand the principles of water chemistry relevant to cooling systems
• Identify common water quality parameters and their impact on system performance
• Explain the causes and consequences of scaling, corrosion, and fouling
• Describe the role of chemical treatment in maintaining water quality
• Recognize the importance of water testing and monitoring

Topics:
• Introduction to cooling water systems and their water quality requirements
• Key water chemistry parameters: pH, conductivity, alkalinity, hardness, TDS
• Scaling mechanisms and control strategies
• Corrosion fundamentals and types in cooling systems
• Fouling and biological growth: causes and prevention
• Overview of chemical treatment programs: inhibitors, biocides, dispersants
• Basics of water sampling and testing procedures
• Environmental and regulatory considerations

Day 2: Advanced Water Treatment Technologies and Chemical Management

Objectives:
• Evaluate different water treatment methods for cooling systems
• Design chemical dosing programs based on system conditions
• Apply monitoring techniques to optimize treatment effectiveness
• Troubleshoot common water quality issues
• Understand the principles of blowdown and water conservation

Topics:
• Mechanical treatment methods: filtration, softening, reverse osmosis
• Chemical dosing systems: types, installation, and calibration
• Developing treatment programs for specific system types (open recirculating, closed loop)
• Monitoring and control: online analyzers, corrosion coupons, deposit analysis
• Troubleshooting scaling, corrosion, and microbiological problems
• Blowdown control and water conservation strategies
• Safety and handling of treatment chemicals
• Case studies of treatment program optimization

Day 3: Practical Integration, Troubleshooting, and Compliance

Objectives:
• Integrate water quality management into overall cooling system operations
• Conduct comprehensive water analysis and interpret results
• Develop a water quality management plan for a cooling system
• Apply troubleshooting techniques to real-world scenarios
• Ensure compliance with relevant standards and regulations

Topics:
• Developing a water quality management plan
• Hands-on water sampling and testing (simulated or lab-based)
• Interpretation of test results and corrective actions
• Troubleshooting workshop: common problems and solutions
• Regulatory compliance: SANS, SAQA, and environmental regulations
• Reporting and documentation requirements
• Best practices for ongoing monitoring and maintenance
• Course review and assessment

Practicals

8 hours of practicals To be conducted online or on-campus or in-house
Overview

The practicals provide hands-on experience in water sampling, testing, and chemical dosing, reinforcing theoretical knowledge. Learners will conduct water analyses, interpret results, and apply corrective measures in simulated cooling system scenarios.

Practical Activities
  • Water Sampling and Testing — Learners practice proper water sampling techniques and use field test kits to measure pH, conductivity, hardness, alkalinity, and chlorine levels. (3h)
  • Chemical Dosing and System Monitoring — Using a simulated cooling system, learners set up chemical dosing equipment, calculate required dosages, and monitor system response. (3h)
  • Troubleshooting and Corrective Actions — Learners analyze case studies of cooling system problems, perform diagnostic tests, and propose corrective actions. (2h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Mon 07 Sep 2026 Wed 09 Sep 2026 Virtual Spring 2026 $967 Register
Wed 30 Sep 2026 Fri 02 Oct 2026 Virtual Spring 2026 $967 Register
Tue 20 Oct 2026 Thu 22 Oct 2026 Virtual Spring 2026 $967 Register
Mon 07 Dec 2026 Wed 09 Dec 2026 Virtual Summer 2026 $967 Register
Wed 13 Jan 2027 Fri 15 Jan 2027 Virtual Summer 2026 $967 Register
Tue 16 Feb 2027 Thu 18 Feb 2027 Virtual Summer 2026 $967 Register
Mon 01 Mar 2027 Wed 03 Mar 2027 Virtual Autumn 2027 $967 Register
Wed 10 Mar 2027 Fri 12 Mar 2027 Virtual Autumn 2027 $967 Register
Tue 16 Mar 2027 Thu 18 Mar 2027 Virtual Autumn 2027 $967 Register
Mon 07 Jun 2027 Wed 09 Jun 2027 Virtual Winter 2027 $967 Register
Wed 30 Jun 2027 Fri 02 Jul 2027 Virtual Winter 2027 $967 Register
Tue 20 Jul 2027 Thu 22 Jul 2027 Virtual Winter 2027 $967 Register
Mon 06 Sep 2027 Wed 08 Sep 2027 Virtual Spring 2027 $967 Register
Wed 29 Sep 2027 Fri 01 Oct 2027 Virtual Spring 2027 $967 Register
Tue 19 Oct 2027 Thu 21 Oct 2027 Virtual Spring 2027 $967 Register
Mon 06 Dec 2027 Wed 08 Dec 2027 Virtual Summer 2027 $967 Register
Wed 29 Dec 2027 Fri 31 Dec 2027 Virtual Summer 2027 $967 Register
Tue 18 Jan 2028 Thu 20 Jan 2028 Virtual Summer 2027 $967 Register
On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 498 sessions across 26 venues
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Mon 03 Aug 2026 Wed 05 Aug 2026 Pretoria, South Africa Winter 2026 $1,447 Register
Mon 03 Aug 2026 Wed 05 Aug 2026 Mauritius Winter 2026 $3,148 Register
Tue 04 Aug 2026 Thu 06 Aug 2026 Cape Town, South Africa Winter 2026 $2,392 Register
Tue 04 Aug 2026 Thu 06 Aug 2026 Lagos, Nigeria Winter 2026 $3,796 Register
Wed 05 Aug 2026 Fri 07 Aug 2026 Dubai, UAE Winter 2026 $4,552 Register
In-House training — we bring the trainer to your organisation, tailored to your team.
Start End Delivery Season Price Action
Tue 15 Sep 2026 Thu 17 Sep 2026 Your Premises Spring 2026 $1,258 Register
Mon 05 Oct 2026 Wed 07 Oct 2026 Your Premises Spring 2026 $1,258 Register
Wed 28 Oct 2026 Fri 30 Oct 2026 Your Premises Spring 2026 $1,258 Register
Tue 15 Dec 2026 Thu 17 Dec 2026 Your Premises Summer 2026 $1,258 Register
Mon 18 Jan 2027 Wed 20 Jan 2027 Your Premises Summer 2026 $1,258 Register
Wed 24 Feb 2027 Fri 26 Feb 2027 Your Premises Summer 2026 $1,258 Register
Tue 09 Mar 2027 Thu 11 Mar 2027 Your Premises Autumn 2027 $1,258 Register
Mon 15 Mar 2027 Wed 17 Mar 2027 Your Premises Autumn 2027 $1,258 Register
Wed 24 Mar 2027 Fri 26 Mar 2027 Your Premises Autumn 2027 $1,258 Register
Tue 15 Jun 2027 Thu 17 Jun 2027 Your Premises Winter 2027 $1,258 Register
Mon 05 Jul 2027 Wed 07 Jul 2027 Your Premises Winter 2027 $1,258 Register
Wed 28 Jul 2027 Fri 30 Jul 2027 Your Premises Winter 2027 $1,258 Register
Tue 14 Sep 2027 Thu 16 Sep 2027 Your Premises Spring 2027 $1,258 Register
Mon 04 Oct 2027 Wed 06 Oct 2027 Your Premises Spring 2027 $1,258 Register
Wed 27 Oct 2027 Fri 29 Oct 2027 Your Premises Spring 2027 $1,258 Register
Tue 14 Dec 2027 Thu 16 Dec 2027 Your Premises Summer 2027 $1,258 Register
Mon 03 Jan 2028 Wed 05 Jan 2028 Your Premises Summer 2027 $1,258 Register
Wed 26 Jan 2028 Fri 28 Jan 2028 Your Premises Summer 2027 $1,258 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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