Manufacturing, Engineering and Technology Fabrication and Extraction

Drum Filter Re Clothing Maintenance Procedures Training

SAQA US 110155 | NQF 2 | Credits 7 | Duration 4 Days
From $1,107 per delegate

Description

This course equips learners with the knowledge and skills to perform routine maintenance on drum filter re-clothing systems, ensuring optimal filtration performance and compliance with safety standards. Participants will learn to identify wear, carry out replacement procedures, and apply best practices to extend equipment lifespan.

Learning Outcomes

  • Apply correct safety procedures when handling and replacing drum filter clothing.
  • Demonstrate step-by-step removal and installation of drum filter clothing according to manufacturer specifications.
  • Analyze wear patterns on used clothing to determine replacement intervals.
  • Implement tensioning and sealing techniques to prevent leakage and ensure filtration efficiency.
  • Evaluate the condition of support structures and seals during maintenance routines.
  • Document maintenance activities and report deviations from standard procedures.

Target Audience

This course is designed for maintenance technicians, filtration operators, and process engineers responsible for the upkeep of drum filter systems in industrial or water treatment environments.

Prerequisites

None — open enrollment

Course Outline

Day 1: Introduction to Drum Filter Systems and Maintenance Principles

Objectives:
• Understand the purpose and components of drum filter systems in industrial processes
• Identify common types of drum filters and their applications
• Explain the importance of regular maintenance for filter performance and longevity
• Describe safety protocols and personal protective equipment (PPE) requirements
• Outline the course structure and assessment criteria

Topics:
• Overview of drum filter systems: components and operation
• Types of drum filters: rotary drum vacuum filters, disc filters, etc.
• Principles of filtration and re-clothing
• Safety regulations (OHS Act) and hazard identification
• Maintenance planning and record-keeping basics
• Introduction to maintenance procedures and schedules
• Environmental considerations and waste handling

Day 2: Inspection, Troubleshooting, and Dismantling Procedures

Objectives:
• Conduct systematic inspection of drum filter components
• Identify common faults and wear patterns in filter cloth and support structures
• Apply troubleshooting techniques to diagnose performance issues
• Safely dismantle drum filter assemblies for re-clothing
• Document inspection findings and maintenance actions

Topics:
• Inspection techniques: visual, dimensional, and functional checks
• Common faults: cloth blinding, tears, misalignment, drum corrosion
• Troubleshooting flowcharts and decision-making
• Step-by-step dismantling procedures
• Handling and storage of filter cloth and components
• Use of maintenance logs and checklists
• Communication protocols with team members

Day 3: Re-Clothing Techniques and Quality Assurance

Objectives:
• Select appropriate filter cloth material based on application and specifications
• Perform re-clothing procedures including fitting, tensioning, and securing
• Apply quality assurance checks to ensure correct installation
• Adjust tension and alignment to optimize filtration performance
• Understand post-installation testing and commissioning steps

Topics:
• Filter cloth types: woven, non-woven, mesh, and specialty fabrics
• Measuring and cutting cloth to size
• Fitting procedures: positioning, clamping, and sealing
• Tensioning methods and tools
• Alignment checks and adjustments
• Quality control: seam integrity, pleating, and overlap
• Commissioning tests: pressure test, leak test, and run-in

Day 4: Post-Maintenance Testing, Troubleshooting, and Documentation

Objectives:
• Conduct performance tests after re-clothing
• Identify and resolve common post-maintenance issues
• Complete maintenance documentation and reports
• Apply preventive maintenance strategies
• Demonstrate competence in a simulated re-clothing scenario

Topics:
• Performance testing: flow rate, pressure drop, filtrate clarity
• Post-maintenance troubleshooting: leaks, vibration, uneven filtration
• Preventive maintenance planning and scheduling
• Documentation: work orders, inspection reports, maintenance logs
• Continuous improvement and feedback mechanisms
• Review of key learning points and assessment preparation
• Final assessment: written test and practical demonstration

Practicals

16 hours of practicals To be conducted online or on-campus or in-house
Overview

Hands-on practical sessions are essential to develop competence in drum filter re-clothing procedures. Learners will practice dismantling, inspecting, re-clothing, and testing drum filters under supervision to apply theoretical knowledge and gain confidence in maintenance tasks.

Practical Activities
  • Practical 1: Drum Filter Inspection and Dismantling — Learners perform a full inspection of a drum filter, identify wear or damage, and safely dismantle the assembly to access the filter cloth. (4h)
  • Practical 2: Filter Cloth Selection and Re-Clothing — Learners select the correct filter cloth, measure and cut it, then install and tension it onto the drum according to manufacturer specifications. (6h)
  • Practical 3: Post-Maintenance Testing and Troubleshooting — After re-clothing, learners conduct performance tests (flow, pressure, clarity) and troubleshoot any issues such as leaks or uneven filtration. (4h)
  • Practical 4: Integrated Re-Clothing Simulation — Learners complete a full re-clothing cycle from inspection to final testing under timed conditions, simulating a real maintenance task. (2h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
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Mon 07 Sep 2026 Thu 10 Sep 2026 Virtual Spring 2026 $1,107 Register
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Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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