Manufacturing, Engineering and Technology Fabrication and Extraction

Pan Filter Operation For Liquid Solid Separation Training

SAQA US 110184 | NQF 2 | Credits 6 | Duration 3 Days
From $967 per delegate

Description

This course equips learners with the knowledge and skills to operate a pan filter for liquid-solid separation in industrial processes. Participants will understand the principles of filtration, safe operating procedures, and maintenance requirements to ensure efficient and safe separation of solids from liquids.

Learning Outcomes

  • Demonstrate the ability to safely start up, operate, and shut down a pan filter system according to standard operating procedures.
  • Apply correct procedures for monitoring and adjusting filtration parameters to achieve optimal liquid-solid separation.
  • Identify and troubleshoot common operational problems such as blinding, uneven cake formation, or vacuum loss.
  • Perform routine maintenance checks and cleaning procedures to ensure equipment reliability and longevity.
  • Evaluate the quality of filtrate and cake discharge to ensure compliance with process specifications.
  • Implement relevant health, safety, and environmental protocols during pan filter operation.

Target Audience

Process operators, plant technicians, and maintenance personnel in mining, chemical, or wastewater treatment industries who are involved in or responsible for pan filter operations.

Prerequisites

None — open enrollment.

Course Outline

Day 1: Introduction to Pan Filter Operation and Principles

Objectives:
• Understand the purpose and applications of pan filters in liquid-solid separation
• Identify key components and their functions
• Explain the basic operating principles of a pan filter
• Recognise safety requirements and personal protective equipment
• Describe the types of filter media used

Topics:
• Overview of liquid-solid separation in mineral processing
• Role of pan filters in dewatering and filtration
• Main components: filter cloth, vacuum system, feed system, discharge mechanism
• Operating principles: cake formation, washing, drying, discharge
• Safety protocols: lock-out/tag-out, PPE, hazard identification
• Filter media types and selection criteria

Day 2: Pan Filter Operation and Control

Objectives:
• Perform pre-start checks and start-up procedures
• Adjust operating parameters (vacuum, feed rate, cake thickness)
• Monitor filtration performance and troubleshoot common issues
• Understand the impact of feed characteristics on filter performance
• Apply process control strategies for optimal dewatering

Topics:
• Pre-start inspection and start-up sequence
• Setting and adjusting vacuum levels
• Controlling feed rate and slurry density
• Monitoring cake moisture and thickness
• Troubleshooting: blinding, cracking, uneven cake, vacuum loss
• Effect of particle size, solids concentration, and viscosity
• Process control: manual and automated adjustments

Day 3: Maintenance, Optimisation, and Best Practices

Objectives:
• Perform routine maintenance tasks on pan filters
• Identify wear and tear on components (filter cloth, seals, valves)
• Optimise filtration efficiency and reduce operating costs
• Apply best practices for shutdown and start-up
• Complete practical assessment of operation and maintenance skills

Topics:
• Routine maintenance schedule: cleaning, lubrication, inspections
• Filter cloth replacement and tensioning procedures
• Seal and valve maintenance
• Optimisation techniques: reducing cake moisture, increasing throughput
• Energy efficiency and cost reduction strategies
• Shutdown procedures and emergency stops
• Documentation and reporting

Practicals

12 hours of practicals To be conducted online or on-campus or in-house
Overview

Learners will gain hands-on experience in operating, monitoring, and maintaining a pan filter under supervision. Practical sessions reinforce theoretical knowledge and develop competence in start-up, adjustment, troubleshooting, and routine maintenance tasks.

Practical Activities
  • Pre-start Checks and Start-up — Learners perform a complete pre-start inspection and start the pan filter following standard operating procedures. (3h)
  • Process Adjustment and Monitoring — Learners adjust vacuum, feed rate, and cake thickness while monitoring filter performance and product quality. (3h)
  • Troubleshooting Common Faults — Learners diagnose and resolve simulated faults such as vacuum loss, cake cracking, and filter cloth blinding. (3h)
  • Routine Maintenance and Shutdown — Learners perform routine maintenance tasks including cleaning, lubrication, filter cloth inspection, and proper shutdown. (3h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Tue 08 Sep 2026 Thu 10 Sep 2026 Virtual Spring 2026 $967 Register
Mon 28 Sep 2026 Wed 30 Sep 2026 Virtual Spring 2026 $967 Register
Wed 21 Oct 2026 Fri 23 Oct 2026 Virtual Spring 2026 $967 Register
Tue 08 Dec 2026 Thu 10 Dec 2026 Virtual Summer 2026 $967 Register
Mon 11 Jan 2027 Wed 13 Jan 2027 Virtual Summer 2026 $967 Register
Wed 17 Feb 2027 Fri 19 Feb 2027 Virtual Summer 2026 $967 Register
Tue 02 Mar 2027 Thu 04 Mar 2027 Virtual Autumn 2027 $967 Register
Mon 08 Mar 2027 Wed 10 Mar 2027 Virtual Autumn 2027 $967 Register
Wed 17 Mar 2027 Fri 19 Mar 2027 Virtual Autumn 2027 $967 Register
Tue 08 Jun 2027 Thu 10 Jun 2027 Virtual Winter 2027 $967 Register
Mon 28 Jun 2027 Wed 30 Jun 2027 Virtual Winter 2027 $967 Register
Wed 21 Jul 2027 Fri 23 Jul 2027 Virtual Winter 2027 $967 Register
Tue 07 Sep 2027 Thu 09 Sep 2027 Virtual Spring 2027 $967 Register
Mon 27 Sep 2027 Wed 29 Sep 2027 Virtual Spring 2027 $967 Register
Wed 20 Oct 2027 Fri 22 Oct 2027 Virtual Spring 2027 $967 Register
Tue 07 Dec 2027 Thu 09 Dec 2027 Virtual Summer 2027 $967 Register
Mon 27 Dec 2027 Wed 29 Dec 2027 Virtual Summer 2027 $967 Register
Wed 19 Jan 2028 Fri 21 Jan 2028 Virtual Summer 2027 $967 Register
On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 504 sessions across 26 venues
Start End Venue Season Price Action
Mon 27 Jul 2026 Wed 29 Jul 2026 Cape Town, South Africa Winter 2026 $2,392 Register
Mon 27 Jul 2026 Wed 29 Jul 2026 Lagos, Nigeria Winter 2026 $3,796 Register
Tue 28 Jul 2026 Thu 30 Jul 2026 Johannesburg, South Africa Winter 2026 $1,906 Register
Tue 28 Jul 2026 Thu 30 Jul 2026 Accra, Ghana Winter 2026 $3,796 Register
Wed 29 Jul 2026 Fri 31 Jul 2026 Mauritius Winter 2026 $3,148 Register
In-House training — we bring the trainer to your organisation, tailored to your team.
Start End Delivery Season Price Action
Wed 16 Sep 2026 Fri 18 Sep 2026 Your Premises Spring 2026 $1,258 Register
Tue 06 Oct 2026 Thu 08 Oct 2026 Your Premises Spring 2026 $1,258 Register
Mon 26 Oct 2026 Wed 28 Oct 2026 Your Premises Spring 2026 $1,258 Register
Wed 16 Dec 2026 Fri 18 Dec 2026 Your Premises Summer 2026 $1,258 Register
Tue 19 Jan 2027 Thu 21 Jan 2027 Your Premises Summer 2026 $1,258 Register
Mon 22 Feb 2027 Wed 24 Feb 2027 Your Premises Summer 2026 $1,258 Register
Wed 10 Mar 2027 Fri 12 Mar 2027 Your Premises Autumn 2027 $1,258 Register
Tue 16 Mar 2027 Thu 18 Mar 2027 Your Premises Autumn 2027 $1,258 Register
Mon 22 Mar 2027 Wed 24 Mar 2027 Your Premises Autumn 2027 $1,258 Register
Wed 16 Jun 2027 Fri 18 Jun 2027 Your Premises Winter 2027 $1,258 Register
Tue 06 Jul 2027 Thu 08 Jul 2027 Your Premises Winter 2027 $1,258 Register
Mon 26 Jul 2027 Wed 28 Jul 2027 Your Premises Winter 2027 $1,258 Register
Wed 15 Sep 2027 Fri 17 Sep 2027 Your Premises Spring 2027 $1,258 Register
Tue 05 Oct 2027 Thu 07 Oct 2027 Your Premises Spring 2027 $1,258 Register
Mon 25 Oct 2027 Wed 27 Oct 2027 Your Premises Spring 2027 $1,258 Register
Wed 15 Dec 2027 Fri 17 Dec 2027 Your Premises Summer 2027 $1,258 Register
Tue 04 Jan 2028 Thu 06 Jan 2028 Your Premises Summer 2027 $1,258 Register
Mon 24 Jan 2028 Wed 26 Jan 2028 Your Premises Summer 2027 $1,258 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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