Pneumatic Systems Maintenance Training

Learning Outcomes

• Apply safe working practices and identify hazards associated with pneumatic systems.
• Interpret pneumatic circuit diagrams and component specifications.
• Demonstrate systematic fault-finding techniques on pneumatic systems.
• Perform routine maintenance tasks including component inspection and replacement.
• Implement appropriate repair procedures to restore system functionality.
• Analyze system performance data to recommend preventive maintenance actions.

Target Audience

This course is designed for maintenance technicians, millwrights, and engineers responsible for the upkeep of pneumatic systems in industrial settings. It is also suitable for apprentices and tradespeople seeking formal recognition of their skills.

Prerequisites

None — open enrollment.

Course Outline

Practicals

Overview

Hands-on practicals are essential for learners to apply theoretical knowledge to real pneumatic systems. Learners will assemble circuits, perform maintenance tasks, and troubleshoot faults under supervision, ensuring competency in safe and effective pneumatic system maintenance.

Practical Activities

• Practical 1: Component Identification and Circuit Assembly — Learners identify pneumatic components and assemble basic circuits on training panels using schematic diagrams. (4h)
• Practical 2: Preventive Maintenance and Component Replacement — Learners perform preventive maintenance tasks including filter replacement, lubrication, and seal replacement on cylinders and valves. (4h)
• Practical 3: Troubleshooting and Fault Finding — Learners diagnose and rectify common faults such as leaks, stuck valves, and pressure drops using systematic troubleshooting. (4h)
• Practical 4: Electro-Pneumatic Integration — Learners connect pneumatic circuits to PLC outputs and program basic sequences using ladder logic. (4h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total

Component	Out of	Weight
Practical Assignments (rubric-scored)	100%	30%
Daily Average (multiple choice)	100%	20%
Final Test (multi-answer multiple choice)	100%	50%
Final Total	—	100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

How it works

• Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
• Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
• You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
• If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.

Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates	Discount
5	3% off
10	6% off
15	9% off
20	12% off
25	15% off
30	18% off
50	30% off
75	35% off
100	40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.