Physical Planning and Construction Building Construction

Aluminium Systems Installation, Measurement and Service Training

SAQA US 230066 | NQF 2 | Credits 15 | Duration 12 Days
From $2,214 per delegate

Description

This course equips learners with the practical skills and theoretical knowledge required to measure, install, and service aluminium systems, including windows, doors, and curtain walls. Participants will gain competency in interpreting specifications, using appropriate tools, and adhering to safety standards. The course ensures that learners can deliver high-quality installations and maintenance services in residential, commercial, and industrial settings.

Learning Outcomes

  • Demonstrate the ability to accurately measure and interpret specifications for aluminium systems.
  • Apply correct installation techniques for aluminium windows, doors, and curtain walls.
  • Perform routine service and maintenance on aluminium systems to ensure optimal performance.
  • Analyze and troubleshoot common installation and service issues.
  • Implement safety procedures and quality control measures during installation and service tasks.

Target Audience

This course is designed for installation technicians, maintenance personnel, and contractors working in the aluminium systems industry. It is also suitable for apprentices and individuals seeking to formalize their skills in aluminium system installation and service.

Prerequisites

None — open enrollment.

Course Outline

Day 1: Introduction to Aluminium Systems and Industry Standards

Objectives:
• Understand the scope and applications of aluminium systems in construction.
• Identify relevant SAQA unit standards and industry regulations.
• Recognise different aluminium profiles and their uses.
• Apply basic safety principles when handling aluminium materials.

Topics:
• Overview of aluminium as a construction material
• Types of aluminium systems: windows, doors, curtain walls, shop fronts
• Industry standards: SANS, NHBRC, and SAQA requirements
• Health and safety in aluminium installation works
• Introduction to tools and equipment

Day 2: Aluminium Materials, Properties and Handling

Objectives:
• Describe the physical and mechanical properties of aluminium alloys.
• Select appropriate materials for specific applications.
• Handle aluminium extrusions and components safely.
• Identify common defects and quality issues in aluminium profiles.

Topics:
• Aluminium alloys: 6060, 6063, 6005A
• Properties: strength, corrosion resistance, thermal performance
• Extrusion processes and surface finishes
• Material handling, storage, and protection
• Quality control and defect identification

Day 3: Measurement Principles and Tools

Objectives:
• Use measuring instruments accurately for aluminium system installation.
• Interpret technical drawings and specifications.
• Apply measurement tolerances as per industry standards.
• Calculate dimensions for cutting and assembly.

Topics:
• Measuring tools: tape measure, spirit level, laser distance meter, callipers
• Reading architectural and shop drawings
• Tolerances and allowances for thermal expansion
• Measurement recording and checklists
• Practical measurement exercises

Day 4: Cutting, Machining and Preparation of Aluminium Profiles

Objectives:
• Operate cutting and machining tools safely and effectively.
• Prepare aluminium profiles for assembly.
• Achieve accurate cuts and mitres.
• Apply drilling, routing, and notching techniques.

Topics:
• Saw types: drop saw, mitre saw, circular saw
• Blade selection and maintenance
• Machining: drilling, routing, notching
• Deburring and cleaning
• Safety procedures for cutting and machining

Day 5: Assembly of Aluminium Frames and Components

Objectives:
• Assemble aluminium frames using mechanical joints and fasteners.
• Install gaskets, seals, and glazing components.
• Ensure squareness and alignment of assemblies.
• Apply sealants and adhesives correctly.

Topics:
• Fasteners: screws, rivets, brackets, cleats
• Gasket installation and types
• Glazing techniques for single and double glazing
• Sealant application and curing
• Quality checks: squareness, twist, alignment

Day 6: Installation of Windows and Doors

Objectives:
• Install aluminium windows and doors into prepared openings.
• Fix frames securely using anchors and brackets.
• Achieve correct level, plumb, and alignment.
• Install hardware: hinges, handles, locks.

Topics:
• Opening preparation and waterproofing
• Frame fixing methods: anchors, screws, brackets
• Levelling and alignment techniques
• Hardware installation and adjustment
• Weather sealing and finishing

Day 7: Curtain Wall and Shop Front Installation

Objectives:
• Understand the principles of curtain wall and shop front systems.
• Install mullions, transoms, and glass panels.
• Apply structural sealant and pressure plates.
• Ensure watertightness and structural integrity.

Topics:
• Curtain wall types: stick, unitised, semi-unitised
• Mullion and transom installation
• Glass panel handling and installation
• Structural glazing and pressure plate systems
• Water testing and drainage

Day 8: Thermal Break and Energy Efficiency Systems

Objectives:
• Explain the function of thermal break technology.
• Install thermal break profiles and components.
• Apply energy efficiency principles to aluminium systems.
• Select appropriate glazing for thermal performance.

Topics:
• Thermal break materials: polyamide, PU foam
• Assembly of thermal break profiles
• Energy efficiency ratings: U-value, SHGC
• Low-E glass and double glazing
• Condensation management

Day 9: Advanced Installation Techniques and Problem Solving

Objectives:
• Troubleshoot common installation issues.
• Adjust and align frames after installation.
• Repair minor damages to profiles and finishes.
• Apply advanced sealing and joint techniques.

Topics:
• Common problems: leaks, misalignment, hardware faults
• Adjustment techniques for doors and windows
• Repair of scratches, dents, and corrosion
• Advanced sealant application: structural, weatherproof
• Site adaptations and modifications

Day 10: Quality Assurance and Inspection

Objectives:
• Perform quality checks on installed aluminium systems.
• Use inspection tools and checklists.
• Identify non-conformances and corrective actions.
• Document inspection results as per standards.

Topics:
• Quality control plans and checklists
• Inspection tools: straight edge, square, level, gap gauge
• Testing: water penetration, air infiltration, structural
• Non-conformance reporting
• Handover documentation and as-built records

Day 11: Maintenance and Service of Aluminium Systems

Objectives:
• Perform routine maintenance on aluminium systems.
• Service hardware components and adjust mechanisms.
• Replace seals, gaskets, and glazing.
• Identify signs of wear and potential failures.

Topics:
• Maintenance schedules and procedures
• Lubrication of moving parts
• Seal and gasket replacement
• Glazing repair and replacement
• Safety considerations during service

Day 12: Integration, Review and Assessment

Objectives:
• Integrate all skills into a complete installation project.
• Review key learning outcomes and industry best practices.
• Complete a summative practical assessment.
• Prepare for certification and workplace application.

Topics:
• Group project: full installation from start to finish
• Review of critical concepts
• Summative assessment: practical and theory
• Feedback and improvement areas
• Certification requirements and next steps

Practicals

40 hours of practicals To be conducted online or on-campus or in-house
Overview

Hands-on practical sessions form the core of this course, allowing learners to apply measurement, cutting, assembly, installation, and service techniques under supervision. These sessions build competence and confidence in using tools, interpreting drawings, and achieving quality standards.

Practical Activities
  • Practical 1: Measurement and Cutting — Learners practice measuring aluminium profiles, marking cut lines, and operating mitre saws and drills to produce accurate components. (8h)
  • Practical 2: Frame Assembly and Glazing — Learners assemble window and door frames, install gaskets and glazing, and apply sealants to produce a finished unit. (8h)
  • Practical 3: Installation of Windows and Doors — Learners install assembled frames into prepared openings, fix them securely, and fit hardware. (8h)
  • Practical 4: Curtain Wall Assembly and Installation — Learners assemble a section of curtain wall including mullions, transoms, and glass panels, and install it on a test frame. (8h)
  • Practical 5: Service and Maintenance — Learners perform maintenance on installed systems: adjust hardware, replace seals, and repair minor damage. (8h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Fri 11 Sep 2026 Mon 28 Sep 2026 Virtual Spring 2026 $2,214 Register
Thu 01 Oct 2026 Fri 16 Oct 2026 Virtual Spring 2026 $2,214 Register
Wed 21 Oct 2026 Thu 05 Nov 2026 Virtual Spring 2026 $2,214 Register
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Wed 03 Mar 2027 Thu 18 Mar 2027 Virtual Autumn 2027 $2,214 Register
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Fri 31 Dec 2027 Mon 17 Jan 2028 Virtual Summer 2027 $2,214 Register
Thu 20 Jan 2028 Fri 04 Feb 2028 Virtual Summer 2027 $2,214 Register
On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 533 sessions across 26 venues
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Mon 22 Jun 2026 Tue 07 Jul 2026 Mombasa, Kenya Winter 2026 $6,237 Register
Mon 22 Jun 2026 Tue 07 Jul 2026 Windhoek, Namibia Winter 2026 $5,481 Register
Wed 24 Jun 2026 Thu 09 Jul 2026 Maseru, Lesotho Winter 2026 $5,319 Register
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Fri 26 Jun 2026 Mon 13 Jul 2026 Mbabane, Eswatini Winter 2026 $5,319 Register
In-House training — we bring the trainer to your organisation, tailored to your team.
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Tue 23 Jun 2026 Wed 08 Jul 2026 Your Premises Winter 2026 $2,878 Register
Mon 14 Sep 2026 Tue 29 Sep 2026 Your Premises Spring 2026 $2,878 Register
Fri 09 Oct 2026 Mon 26 Oct 2026 Your Premises Spring 2026 $2,878 Register
Thu 29 Oct 2026 Fri 13 Nov 2026 Your Premises Spring 2026 $2,878 Register
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Fri 26 Feb 2027 Mon 15 Mar 2027 Your Premises Summer 2026 $2,878 Register
Thu 11 Mar 2027 Fri 26 Mar 2027 Your Premises Autumn 2027 $2,878 Register
Wed 17 Mar 2027 Thu 01 Apr 2027 Your Premises Autumn 2027 $2,878 Register
Tue 23 Mar 2027 Wed 07 Apr 2027 Your Premises Autumn 2027 $2,878 Register
Mon 14 Jun 2027 Tue 29 Jun 2027 Your Premises Winter 2027 $2,878 Register
Fri 09 Jul 2027 Mon 26 Jul 2027 Your Premises Winter 2027 $2,878 Register
Thu 29 Jul 2027 Fri 13 Aug 2027 Your Premises Winter 2027 $2,878 Register
Wed 15 Sep 2027 Thu 30 Sep 2027 Your Premises Spring 2027 $2,878 Register
Tue 05 Oct 2027 Wed 20 Oct 2027 Your Premises Spring 2027 $2,878 Register
Mon 25 Oct 2027 Tue 09 Nov 2027 Your Premises Spring 2027 $2,878 Register
Tue 14 Dec 2027 Wed 29 Dec 2027 Your Premises Summer 2027 $2,878 Register
Mon 03 Jan 2028 Tue 18 Jan 2028 Your Premises Summer 2027 $2,878 Register
Fri 28 Jan 2028 Mon 14 Feb 2028 Your Premises Summer 2027 $2,878 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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