Physical Planning and Construction Civil Engineering Construction

Build An Advanced Rail Turnout Training

SAQA US 119985 | NQF 3 | Credits 6 | Duration 3 Days
From $967 per delegate

Description

This course equips learners with advanced skills to construct, maintain, and inspect rail turnouts in compliance with South African railway standards. It focuses on safety protocols, precision alignment, and quality assurance to ensure reliable rail infrastructure.

Learning Outcomes

  • Apply advanced principles of turnout geometry and alignment to construct rail turnouts accurately.
  • Analyze turnout defects and implement corrective measures using specialized tools and techniques.
  • Evaluate compliance with safety regulations and industry standards during turnout installation.
  • Design a maintenance schedule for rail turnouts to optimize service life and reliability.
  • Demonstrate proficiency in using gauges and measuring instruments for turnout verification.
  • Implement procedures for safe handling of materials and equipment in turnout construction.

Target Audience

Experienced rail technicians, track supervisors, and engineers responsible for building and maintaining rail turnouts in heavy-haul or passenger rail environments.

Prerequisites

Learners must have completed a basic rail infrastructure course or have equivalent practical experience in track maintenance.

Course Outline

Day 1: Foundational Principles of Rail Turnouts

Objectives:
• Explain the purpose and components of a rail turnout system.
• Identify different types of turnouts and their applications.
• Describe the geometric design parameters (e.g., frog angle, lead).
• Interpret basic turnout diagrams and symbols.
• Apply safety protocols for turnout inspection.

Topics:
• Overview of railway track infrastructure and turnouts.
• Components: switch rails, stock rails, frog, guard rails, and crossings.
• Types of turnouts: simple, double, and curved turnouts.
• Geometric design: frog angle, switch length, and lead distance.
• Turnout numbering and classification.
• Reading technical drawings and layout plans.
• Safety regulations and hazard identification.

Day 2: Advanced Design and Installation Techniques

Objectives:
• Calculate turnout geometry for specific operational requirements.
• Analyse forces and stresses on turnout components.
• Outline installation procedures for standard and high-speed turnouts.
• Evaluate maintenance strategies to extend turnout lifespan.
• Assess alignment and gauge compliance using measurement tools.

Topics:
• Advanced geometry: turnout curvature, divergence, and speed potential.
• Wheel-rail interaction dynamics at turnouts.
• Material selection: rail profiles, fastenings, and sleepers.
• Installation sequence: preparation, assembly, and ballasting.
• Tolerances and alignment checks.
• Maintenance regimes: lubrication, grinding, and component replacement.
• Case studies: turnout failures and corrective actions.

Day 3: Practical Integration and Quality Assurance

Objectives:
• Perform a comprehensive turnout inspection using industry checklists.
• Diagnose common defects and recommend remedial measures.
• Develop a turnout maintenance schedule based on traffic volume.
• Apply quality assurance standards (e.g., ISO, SAQA requirements).
• Demonstrate teamwork in a simulated turnout assembly exercise.

Topics:
• Practical inspection: measuring gauge, wear, and alignment.
• Defect identification: surface irregularities, loose fastenings, and frog wear.
• Remedial actions: adjustment, replacement, and emergency repairs.
• Quality assurance: documentation, reporting, and compliance.
• Practical exercise: assembling a scale turnout model.
• Team-based problem-solving scenarios.
• Assessment and feedback session.

Practicals

No practicals for this training.

This course is made up of exercises and case studies delivered alongside the theory — no separate practical sessions are required to complete it.

Summatives

Each delegate is assessed continuously throughout the course and a final summative test at the end.

Daily Exercises — 30%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 30% to the final total.

Final Test — 70%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 70% to the overall mark.

Final Total
Component Out of Weight
Daily Average (multiple choice) 100% 30%
Final Test (multi-answer multiple choice) 100% 70%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Daily Average 30% + Final Test 70%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Wed 09 Sep 2026 Fri 11 Sep 2026 Virtual Spring 2026 $967 Register
Tue 29 Sep 2026 Thu 01 Oct 2026 Virtual Spring 2026 $967 Register
Mon 19 Oct 2026 Wed 21 Oct 2026 Virtual Spring 2026 $967 Register
Wed 09 Dec 2026 Fri 11 Dec 2026 Virtual Summer 2026 $967 Register
Tue 12 Jan 2027 Thu 14 Jan 2027 Virtual Summer 2026 $967 Register
Mon 15 Feb 2027 Wed 17 Feb 2027 Virtual Summer 2026 $967 Register
Wed 03 Mar 2027 Fri 05 Mar 2027 Virtual Autumn 2027 $967 Register
Tue 09 Mar 2027 Thu 11 Mar 2027 Virtual Autumn 2027 $967 Register
Mon 15 Mar 2027 Wed 17 Mar 2027 Virtual Autumn 2027 $967 Register
Wed 09 Jun 2027 Fri 11 Jun 2027 Virtual Winter 2027 $967 Register
Tue 29 Jun 2027 Thu 01 Jul 2027 Virtual Winter 2027 $967 Register
Mon 19 Jul 2027 Wed 21 Jul 2027 Virtual Winter 2027 $967 Register
Wed 08 Sep 2027 Fri 10 Sep 2027 Virtual Spring 2027 $967 Register
Tue 28 Sep 2027 Thu 30 Sep 2027 Virtual Spring 2027 $967 Register
Mon 18 Oct 2027 Wed 20 Oct 2027 Virtual Spring 2027 $967 Register
Wed 08 Dec 2027 Fri 10 Dec 2027 Virtual Summer 2027 $967 Register
Tue 28 Dec 2027 Thu 30 Dec 2027 Virtual Summer 2027 $967 Register
Mon 17 Jan 2028 Wed 19 Jan 2028 Virtual Summer 2027 $967 Register
On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 498 sessions across 26 venues
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Mon 03 Aug 2026 Wed 05 Aug 2026 Cape Town, South Africa Winter 2026 $2,392 Register
Mon 03 Aug 2026 Wed 05 Aug 2026 Lagos, Nigeria Winter 2026 $3,796 Register
Tue 04 Aug 2026 Thu 06 Aug 2026 Dubai, UAE Winter 2026 $4,552 Register
Tue 04 Aug 2026 Thu 06 Aug 2026 Johannesburg, South Africa Winter 2026 $1,906 Register
Wed 05 Aug 2026 Fri 07 Aug 2026 Pretoria, South Africa Winter 2026 $1,447 Register
In-House training — we bring the trainer to your organisation, tailored to your team.
Start End Delivery Season Price Action
Mon 14 Sep 2026 Wed 16 Sep 2026 Your Premises Spring 2026 $1,258 Register
Wed 07 Oct 2026 Fri 09 Oct 2026 Your Premises Spring 2026 $1,258 Register
Tue 27 Oct 2026 Thu 29 Oct 2026 Your Premises Spring 2026 $1,258 Register
Mon 14 Dec 2026 Wed 16 Dec 2026 Your Premises Summer 2026 $1,258 Register
Wed 20 Jan 2027 Fri 22 Jan 2027 Your Premises Summer 2026 $1,258 Register
Tue 23 Feb 2027 Thu 25 Feb 2027 Your Premises Summer 2026 $1,258 Register
Mon 08 Mar 2027 Wed 10 Mar 2027 Your Premises Autumn 2027 $1,258 Register
Wed 17 Mar 2027 Fri 19 Mar 2027 Your Premises Autumn 2027 $1,258 Register
Tue 23 Mar 2027 Thu 25 Mar 2027 Your Premises Autumn 2027 $1,258 Register
Mon 14 Jun 2027 Wed 16 Jun 2027 Your Premises Winter 2027 $1,258 Register
Wed 07 Jul 2027 Fri 09 Jul 2027 Your Premises Winter 2027 $1,258 Register
Tue 27 Jul 2027 Thu 29 Jul 2027 Your Premises Winter 2027 $1,258 Register
Mon 13 Sep 2027 Wed 15 Sep 2027 Your Premises Spring 2027 $1,258 Register
Wed 06 Oct 2027 Fri 08 Oct 2027 Your Premises Spring 2027 $1,258 Register
Tue 26 Oct 2027 Thu 28 Oct 2027 Your Premises Spring 2027 $1,258 Register
Mon 13 Dec 2027 Wed 15 Dec 2027 Your Premises Summer 2027 $1,258 Register
Wed 05 Jan 2028 Fri 07 Jan 2028 Your Premises Summer 2027 $1,258 Register
Tue 25 Jan 2028 Thu 27 Jan 2028 Your Premises Summer 2027 $1,258 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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