Physical Planning and Construction Civil Engineering Construction

Structural Steelwork Detail Drawings For Process Plant Fabrication Training

SAQA US 114196 | NQF 5 | Credits 24 | Duration 21 Days
From $3,456 per delegate

Description

This course equips learners with the skills to interpret and produce structural steelwork detail drawings specifically for process plant fabrication. It covers the principles of steelwork detailing, including connections, bracing, and erection procedures, ensuring drawings are accurate and compliant with industry standards. The course aims to enhance productivity and safety in fabrication and construction environments.

Learning Outcomes

  • Interpret structural steelwork drawings and specifications for process plant fabrication.
  • Apply detailing principles to produce accurate fabrication and erection drawings.
  • Analyze connection details and select appropriate standard connections.
  • Evaluate drawings for compliance with relevant standards and codes.
  • Demonstrate proficiency in using CAD software for steelwork detailing.
  • Design detailed drawings that incorporate bracing, splices, and base plates.

Target Audience

This course is intended for detailers, draftsmen, and engineering technicians involved in structural steelwork for process plants, as well as supervisors and project managers seeking to improve their understanding of steel detailing.

Prerequisites

None — open enrollment.

Course Outline

Day 1: Introduction to Structural Steelwork in Process Plants

Objectives:
• Understand the role of structural steelwork in process plant fabrication
• Identify key components and terminology
• Recognize safety and quality standards
• Overview of the course structure and assessment

Topics:
• Overview of process plants: refineries, petrochemical, mining
• Structural steelwork components: columns, beams, bracing, gussets
• Basic terminology: flanges, webs, stiffeners, splices
• Introduction to relevant standards: SANS, ISO, and SAQA
• Safety considerations in steelwork fabrication
• Quality assurance principles

Day 2: Reading and Interpreting Engineering Drawings

Objectives:
• Interpret orthographic projections and sectional views
• Understand dimensioning and tolerancing
• Identify welding symbols and their meanings
• Read a basic structural steelwork detail drawing

Topics:
• Types of drawings: general arrangement, detail, erection
• Orthographic projection principles
• Sectional views and cutting planes
• Dimensioning standards and tolerances
• Welding symbols per SANS 10163
• Practical example: reading a simple column detail

Day 3: Steel Sections and Material Specifications

Objectives:
• Identify common structural steel sections
• Understand material grades and specifications
• Interpret material certificates
• Apply material selection criteria for process plants

Topics:
• Steel sections: I-beams, H-beams, channels, angles, hollow sections
• Material grades: S355, S275, and equivalents
• Corrosion-resistant materials for process environments
• Material test certificates and traceability
• Selection based on load, environment, and cost

Day 4: Connection Design Principles

Objectives:
• Differentiate between bolted and welded connections
• Understand load paths and connection types
• Identify connection components: plates, bolts, welds
• Apply basic design checks for connections

Topics:
• Bolted connections: bolts, nuts, washers, preloading
• Welded connections: fillet, butt, plug welds
• Connection types: shear, moment, bracing
• Load transfer mechanisms
• Introduction to connection design calculations

Day 5: Welding Symbols and Weld Details

Objectives:
• Interpret welding symbols per AWS and SANS
• Specify weld types, sizes, and lengths
• Understand weld preparation and inspection
• Apply weld details on drawings

Topics:
• Welding symbol components: arrow, reference line, tail
• Weld types: fillet, groove, plug, slot
• Weld size and length notation
• Weld preparation: bevel angles, root gaps
• Inspection requirements: NDT methods

Day 6: Bolted Connection Detailing

Objectives:
• Detail bolted connections for beams and columns
• Specify bolt grades and tightening methods
• Understand bolt spacing and edge distances
• Prepare bolted connection details on drawings

Topics:
• Bolt grades: 8.8, 10.9
• Tightening methods: torque, tension control
• Bolt layout: pitch, gauge, edge distance
• Connection plates: fin plates, end plates, cleats
• Detailing for shear and moment connections

Day 7: Welded Connection Detailing

Objectives:
• Detail welded connections for structural members
• Specify weld sizes and lengths
• Understand weld access holes and stiffeners
• Prepare welded connection details

Topics:
• Fillet weld sizing and throat thickness
• Butt weld preparation and reinforcement
• Weld access holes for beams
• Stiffeners and doublers
• Detailing for moment-resisting connections

Day 8: Bracing Systems and Detailing

Objectives:
• Understand types of bracing systems
• Detail bracing connections
• Account for buckling and slenderness
• Integrate bracing with main structure

Topics:
• Bracing types: cross, K-brace, V-brace, eccentric
• Bracing member selection
• Gusset plate design and detailing
• Buckling considerations
• Detailing for seismic and wind loads

Day 9: Structural Steelwork for Process Equipment Support

Objectives:
• Design and detail supports for vessels, pipes, and equipment
• Understand load combinations
• Incorporate thermal expansion and vibration
• Prepare equipment support details

Topics:
• Types of supports: saddles, skirts, brackets
• Load combinations: dead, live, wind, seismic
• Thermal expansion and anchor points
• Vibration control and stiffening
• Detailing for pipe racks and platforms

Day 10: Stairs, Platforms, and Handrails

Objectives:
• Design and detail stairs, platforms, and handrails
• Comply with safety regulations (SANS 10400)
• Specify grating and chequer plate
• Prepare fabrication details

Topics:
• Stair geometry: rise, going, pitch
• Platform framing and loading
• Handrail and toeboard requirements
• Grating types and fixing
• Detailing for access and egress

Day 11: Detailing for Corrosion Protection

Objectives:
• Understand corrosion mechanisms in process plants
• Specify protective coatings and galvanizing
• Detail for drainage and crevice avoidance
• Prepare coating specifications on drawings

Topics:
• Corrosion types: uniform, pitting, galvanic
• Protective coatings: paint systems, metalizing
• Hot-dip galvanizing: design considerations
• Drain holes and vent holes
• Crevice corrosion prevention details

Day 12: Erection and Lifting Details

Objectives:
• Understand erection sequence and lifting points
• Detail lifting lugs and padeyes
• Consider temporary bracing and stability
• Prepare erection drawings

Topics:
• Erection sequence planning
• Lifting lugs: design and detailing
• Padeyes and shackle connections
• Temporary bracing requirements
• Erection drawings: marking plans, piece marks

Day 13: Quality Control and Inspection of Steelwork

Objectives:
• Understand QC processes in fabrication
• Interpret inspection reports
• Identify common defects
• Apply corrective actions

Topics:
• QC plan and hold points
• Dimensional inspection
• Weld inspection: visual, MPI, UT, RT
• Coating inspection: thickness, adhesion
• Non-conformance reports and corrective actions

Day 14: Detailing for Fatigue and Dynamic Loading

Objectives:
• Understand fatigue mechanisms
• Apply fatigue design rules
• Detail connections to reduce stress concentrations
• Use S-N curves and detail categories

Topics:
• Fatigue loading in process plants: vibrations, cranes
• S-N curves and fatigue categories
• Stress concentration factors
• Weld profile improvement
• Detailing for crane runway girders

Day 15: Introduction to 3D Modeling for Steel Detailing

Objectives:
• Understand benefits of 3D modeling
• Navigate basic modeling software (Tekla, Revit)
• Create simple 3D models of steel components
• Extract 2D drawings from models

Topics:
• Overview of 3D modeling software
• Creating columns, beams, and bracing in 3D
• Adding connections and plates
• Clash detection and coordination
• Generating fabrication drawings from models

Day 16: Advanced Detailing Techniques

Objectives:
• Detail complex connections and intersections
• Use parametric modeling for efficiency
• Optimize material usage
• Prepare detailed fabrication drawings

Topics:
• Complex intersection detailing
• Parametric modeling techniques
• Material optimization and nesting
• Detailing for curved and tapered members
• Advanced drawing annotation

Day 17: Project Documentation and Bill of Materials

Objectives:
• Prepare a bill of materials (BOM)
• Understand material take-off (MTO)
• Document revisions and transmittals
• Manage drawing registers

Topics:
• BOM structure and format
• MTO from drawings
• Revision control and transmittals
• Drawing numbering and registers
• Integration with procurement

Day 18: Industry Standards and Codes

Objectives:
• Apply SANS 10162 and SANS 10163
• Understand AISC and Eurocode equivalents
• Interpret code requirements for design and detailing
• Ensure compliance in drawings

Topics:
• SANS 10162: limit states design
• SANS 10163: welding
• AISC 360 and EC3 comparisons
• Code compliance checklists
• Detailing for fire resistance

Day 19: Case Studies and Problem Solving

Objectives:
• Analyze real-world detailing challenges
• Solve common fabrication issues
• Apply knowledge to integrated projects
• Present solutions

Topics:
• Case study 1: pipe rack detailing
• Case study 2: vessel support structure
• Case study 3: modifying existing structure
• Group problem-solving sessions
• Presentation and peer review

Day 20: Final Project and Assessment

Objectives:
• Complete a comprehensive detailing project
• Demonstrate all skills learned
• Produce a set of fabrication drawings
• Receive feedback and certification

Topics:
• Final project: detail a process plant steel structure
• Produce GA, detail, and erection drawings
• Bill of materials and QC plan
• Presentation to assessors
• Course evaluation and certification

Practicals

80 hours of practicals To be conducted online or on-campus or in-house
Overview

The practicals are integral to this course, allowing learners to apply theoretical knowledge to hands-on tasks such as reading drawings, detailing connections, and using software. They reinforce skills in fabrication documentation and quality assurance.

Practical Activities
  • Practical 1: Reading and Interpreting Steelwork Drawings — Learners analyze a set of structural steelwork drawings, identify components, dimensions, and welding symbols, then answer interpretation questions. (16h)
  • Practical 2: Detailing Bolted and Welded Connections — Using manual drafting or CAD software, learners detail typical bolted and welded connections for beams and columns, including plates and stiffeners. (24h)
  • Practical 3: 3D Modeling of a Steel Structure — Learners create a 3D model of a small process plant structure (pipe rack or platform) using modeling software, then generate 2D drawings. (24h)
  • Practical 4: Final Detailing Project — Learners complete a comprehensive detailing project for a process plant steel structure, producing a set of fabrication drawings and a bill of materials. (16h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Wed 09 Sep 2026 Wed 07 Oct 2026 Virtual Spring 2026 $3,456 Register
Tue 29 Sep 2026 Tue 27 Oct 2026 Virtual Spring 2026 $3,456 Register
Mon 19 Oct 2026 Mon 16 Nov 2026 Virtual Spring 2026 $3,456 Register
Mon 07 Dec 2026 Mon 04 Jan 2027 Virtual Summer 2026 $3,456 Register
Fri 15 Jan 2027 Fri 12 Feb 2027 Virtual Summer 2026 $3,456 Register
Thu 18 Feb 2027 Thu 18 Mar 2027 Virtual Summer 2026 $3,456 Register
Wed 03 Mar 2027 Wed 31 Mar 2027 Virtual Autumn 2027 $3,456 Register
Tue 09 Mar 2027 Tue 06 Apr 2027 Virtual Autumn 2027 $3,456 Register
Mon 15 Mar 2027 Mon 12 Apr 2027 Virtual Autumn 2027 $3,456 Register
Fri 11 Jun 2027 Fri 09 Jul 2027 Virtual Winter 2027 $3,456 Register
Thu 01 Jul 2027 Thu 29 Jul 2027 Virtual Winter 2027 $3,456 Register
Wed 21 Jul 2027 Wed 18 Aug 2027 Virtual Winter 2027 $3,456 Register
Tue 07 Sep 2027 Tue 05 Oct 2027 Virtual Spring 2027 $3,456 Register
Mon 27 Sep 2027 Mon 25 Oct 2027 Virtual Spring 2027 $3,456 Register
Fri 22 Oct 2027 Fri 19 Nov 2027 Virtual Spring 2027 $3,456 Register
Mon 06 Dec 2027 Mon 03 Jan 2028 Virtual Summer 2027 $3,456 Register
Fri 31 Dec 2027 Fri 28 Jan 2028 Virtual Summer 2027 $3,456 Register
Thu 20 Jan 2028 Thu 17 Feb 2028 Virtual Summer 2027 $3,456 Register
On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 498 sessions across 26 venues
Start End Venue Season Price Action
Mon 03 Aug 2026 Mon 31 Aug 2026 Johannesburg, South Africa Winter 2026 $8,073 Register
Tue 04 Aug 2026 Tue 01 Sep 2026 Mauritius Winter 2026 $9,315 Register
Wed 05 Aug 2026 Wed 02 Sep 2026 Cape Town, South Africa Winter 2026 $8,559 Register
Thu 06 Aug 2026 Thu 03 Sep 2026 Dubai, UAE Winter 2026 $10,719 Register
Fri 07 Aug 2026 Fri 04 Sep 2026 Pretoria, South Africa Winter 2026 $5,184 Register
In-House training — we bring the trainer to your organisation, tailored to your team.
Start End Delivery Season Price Action
Thu 17 Sep 2026 Thu 15 Oct 2026 Your Premises Spring 2026 $4,493 Register
Wed 07 Oct 2026 Wed 04 Nov 2026 Your Premises Spring 2026 $4,493 Register
Tue 27 Oct 2026 Tue 24 Nov 2026 Your Premises Spring 2026 $4,493 Register
Tue 15 Dec 2026 Tue 12 Jan 2027 Your Premises Summer 2026 $4,493 Register
Mon 18 Jan 2027 Mon 15 Feb 2027 Your Premises Summer 2026 $4,493 Register
Fri 26 Feb 2027 Fri 26 Mar 2027 Your Premises Summer 2026 $4,493 Register
Thu 11 Mar 2027 Thu 08 Apr 2027 Your Premises Autumn 2027 $4,493 Register
Wed 17 Mar 2027 Wed 14 Apr 2027 Your Premises Autumn 2027 $4,493 Register
Tue 23 Mar 2027 Tue 20 Apr 2027 Your Premises Autumn 2027 $4,493 Register
Mon 14 Jun 2027 Mon 12 Jul 2027 Your Premises Winter 2027 $4,493 Register
Fri 09 Jul 2027 Fri 06 Aug 2027 Your Premises Winter 2027 $4,493 Register
Thu 29 Jul 2027 Thu 26 Aug 2027 Your Premises Winter 2027 $4,493 Register
Wed 15 Sep 2027 Wed 13 Oct 2027 Your Premises Spring 2027 $4,493 Register
Tue 05 Oct 2027 Tue 02 Nov 2027 Your Premises Spring 2027 $4,493 Register
Mon 25 Oct 2027 Mon 22 Nov 2027 Your Premises Spring 2027 $4,493 Register
Tue 14 Dec 2027 Tue 11 Jan 2028 Your Premises Summer 2027 $4,493 Register
Mon 03 Jan 2028 Mon 31 Jan 2028 Your Premises Summer 2027 $4,493 Register
Fri 28 Jan 2028 Fri 25 Feb 2028 Your Premises Summer 2027 $4,493 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

View Sessions & Register Get A Quote Download Course Brochure
Have an account?

Sign in to track your applications and manage your cart.

Related Courses

Other Physical Planning and Construction courses at NQF level 5 learners on this page also viewed.

Browse the full Physical Planning and Construction category for physical planning and construction training programmes.
GET A QUOTE / APPLY COURSE CATALOGUE