Agriculture and Nature Conservation Secondary Agriculture

Slitting Machine Setup And Production Preparation Training

SAQA US 114113 | NQF 3 | Credits 6 | Duration 3 Days
From $967 per delegate

Description

This course equips learners with the skills to set up a slitting machine and prepare for production in a manufacturing environment. It covers machine components, setup procedures, safety protocols, and quality checks to ensure efficient and safe operation.

Learning Outcomes

  • Demonstrate the correct procedure for setting up a slitting machine according to manufacturer specifications.
  • Apply safety regulations and personal protective equipment requirements during machine setup and production preparation.
  • Analyze machine components and their functions to identify potential setup issues.
  • Evaluate material specifications and adjust machine settings accordingly.
  • Implement quality checks to verify setup accuracy before production begins.
  • Document setup parameters and production preparation steps for traceability.

Target Audience

This course is designed for machine operators, production supervisors, and manufacturing technicians who are responsible for setting up slitting machines and preparing production runs.

Prerequisites

None — open enrollment.

Course Outline

Day 1: Fundamentals of Slitting Machine Setup

Objectives:
• Understand the basic principles of slitting machine operation and setup.
• Identify key components of a slitting machine and their functions.
• Apply safety procedures and risk assessments for slitting machine setup.
• Interpret setup specifications from production work orders.
• Demonstrate correct use of tools and measuring instruments for machine setup.

Topics:
• Introduction to slitting machines: types, components, and applications.
• Safety regulations, lockout/tagout procedures, and personal protective equipment.
• Reading and interpreting setup instructions and production schedules.
• Tools and measuring instruments: micrometers, vernier calipers, feeler gauges.
• Setting blade clearance, overlap, and pressure.
• Aligning web path and tension controls.
• Basic troubleshooting during setup.
• Documentation and reporting procedures.

Day 2: Advanced Setup Techniques and Quality Control

Objectives:
• Perform precise adjustments for different material types and widths.
• Understand the impact of setup parameters on slitting quality.
• Apply quality control checks and adjust settings to meet specifications.
• Identify common setup errors and implement corrective actions.
• Coordinate with team members for efficient production preparation.

Topics:
• Material characteristics: thickness, tensile strength, and surface properties.
• Adjusting knife angles and shear settings for various substrates.
• Setting unwind and rewind tensions for optimal roll formation.
• Quality control: measuring slit width, edge quality, and roll hardness.
• Troubleshooting defects: burrs, dust, telescoping, and wrinkles.
• Process optimization: reducing waste and changeover time.
• Communication protocols with operators and supervisors.
• Recording setup data and quality metrics.

Day 3: Production Preparation and Practical Integration

Objectives:
• Plan and execute a complete slitting machine setup for a production run.
• Conduct pre-production checks and verify setup accuracy.
• Perform initial production run and monitor performance.
• Adjust settings in real-time based on feedback.
• Complete handover documentation and sign-off procedures.

Topics:
• Step-by-step setup sequence for typical production orders.
• Pre-production inspection: machine cleanliness, tool condition, safety checks.
• Running first meters: monitoring and fine-tuning.
• Sampling and inspection protocols during startup.
• Changeover procedures between different product specifications.
• Handover to production team: communication and documentation.
• Review of common challenges and best practices.
• Assessment of competency: practical demonstration.

Practicals

12 hours of practicals To be conducted online or on-campus or in-house
Overview

Hands-on practical sessions are essential for learners to develop competence in slitting machine setup and production preparation. Under supervision, learners will practice setting up machines, making adjustments, performing quality checks, and troubleshooting common issues using actual equipment and materials.

Practical Activities
  • Basic Machine Setup and Safety — Learners perform a complete safety check, identify machine components, and execute a basic setup including blade adjustment and tension settings on a slitting machine. (3h)
  • Material-Specific Setup and Quality Checks — Learners set up the machine for different materials (e.g., paper, film, foil), adjust parameters accordingly, and perform quality measurements on slit rolls. (4h)
  • Production Preparation and Changeover — Learners plan and execute a full setup changeover for a new production order, including pre-production checks, initial run monitoring, and handover documentation. (3h)
  • Troubleshooting and Optimization — Learners diagnose and resolve common setup-related issues such as misalignment, tension variations, and blade wear, then optimize settings for improved output. (2h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Wed 09 Sep 2026 Fri 11 Sep 2026 Virtual Spring 2026 $967 Register
Tue 29 Sep 2026 Thu 01 Oct 2026 Virtual Spring 2026 $967 Register
Mon 19 Oct 2026 Wed 21 Oct 2026 Virtual Spring 2026 $967 Register
Wed 09 Dec 2026 Fri 11 Dec 2026 Virtual Summer 2026 $967 Register
Tue 12 Jan 2027 Thu 14 Jan 2027 Virtual Summer 2026 $967 Register
Mon 15 Feb 2027 Wed 17 Feb 2027 Virtual Summer 2026 $967 Register
Wed 03 Mar 2027 Fri 05 Mar 2027 Virtual Autumn 2027 $967 Register
Tue 09 Mar 2027 Thu 11 Mar 2027 Virtual Autumn 2027 $967 Register
Mon 15 Mar 2027 Wed 17 Mar 2027 Virtual Autumn 2027 $967 Register
Wed 09 Jun 2027 Fri 11 Jun 2027 Virtual Winter 2027 $967 Register
Tue 29 Jun 2027 Thu 01 Jul 2027 Virtual Winter 2027 $967 Register
Mon 19 Jul 2027 Wed 21 Jul 2027 Virtual Winter 2027 $967 Register
Wed 08 Sep 2027 Fri 10 Sep 2027 Virtual Spring 2027 $967 Register
Tue 28 Sep 2027 Thu 30 Sep 2027 Virtual Spring 2027 $967 Register
Mon 18 Oct 2027 Wed 20 Oct 2027 Virtual Spring 2027 $967 Register
Wed 08 Dec 2027 Fri 10 Dec 2027 Virtual Summer 2027 $967 Register
Tue 28 Dec 2027 Thu 30 Dec 2027 Virtual Summer 2027 $967 Register
Mon 17 Jan 2028 Wed 19 Jan 2028 Virtual Summer 2027 $967 Register
On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 492 sessions across 26 venues
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Mon 10 Aug 2026 Wed 12 Aug 2026 Durban, South Africa Winter 2026 $2,230 Register
Mon 10 Aug 2026 Wed 12 Aug 2026 Dubai, UAE Winter 2026 $4,552 Register
Tue 11 Aug 2026 Thu 13 Aug 2026 Pretoria, South Africa Winter 2026 $1,447 Register
Tue 11 Aug 2026 Thu 13 Aug 2026 Mauritius Winter 2026 $3,148 Register
Wed 12 Aug 2026 Fri 14 Aug 2026 Abu Dhabi, UAE Winter 2026 $4,552 Register
In-House training — we bring the trainer to your organisation, tailored to your team.
Start End Delivery Season Price Action
Mon 14 Sep 2026 Wed 16 Sep 2026 Your Premises Spring 2026 $1,258 Register
Wed 07 Oct 2026 Fri 09 Oct 2026 Your Premises Spring 2026 $1,258 Register
Tue 27 Oct 2026 Thu 29 Oct 2026 Your Premises Spring 2026 $1,258 Register
Mon 14 Dec 2026 Wed 16 Dec 2026 Your Premises Summer 2026 $1,258 Register
Wed 20 Jan 2027 Fri 22 Jan 2027 Your Premises Summer 2026 $1,258 Register
Tue 23 Feb 2027 Thu 25 Feb 2027 Your Premises Summer 2026 $1,258 Register
Mon 08 Mar 2027 Wed 10 Mar 2027 Your Premises Autumn 2027 $1,258 Register
Wed 17 Mar 2027 Fri 19 Mar 2027 Your Premises Autumn 2027 $1,258 Register
Tue 23 Mar 2027 Thu 25 Mar 2027 Your Premises Autumn 2027 $1,258 Register
Mon 14 Jun 2027 Wed 16 Jun 2027 Your Premises Winter 2027 $1,258 Register
Wed 07 Jul 2027 Fri 09 Jul 2027 Your Premises Winter 2027 $1,258 Register
Tue 27 Jul 2027 Thu 29 Jul 2027 Your Premises Winter 2027 $1,258 Register
Mon 13 Sep 2027 Wed 15 Sep 2027 Your Premises Spring 2027 $1,258 Register
Wed 06 Oct 2027 Fri 08 Oct 2027 Your Premises Spring 2027 $1,258 Register
Tue 26 Oct 2027 Thu 28 Oct 2027 Your Premises Spring 2027 $1,258 Register
Mon 13 Dec 2027 Wed 15 Dec 2027 Your Premises Summer 2027 $1,258 Register
Wed 05 Jan 2028 Fri 07 Jan 2028 Your Premises Summer 2027 $1,258 Register
Tue 25 Jan 2028 Thu 27 Jan 2028 Your Premises Summer 2027 $1,258 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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