Manufacturing, Engineering and Technology Fabrication and Extraction

Filter Press Cloth Replacement And Maintenance Training

SAQA US 110160 | NQF 2 | Credits 7 | Duration 4 Days
From $1,107 per delegate

Description

This course equips participants with the knowledge and practical skills required to safely and effectively replace and maintain filter press cloths in industrial settings. It covers the identification of wear patterns, selection of appropriate cloth materials, and adherence to safety protocols to ensure optimal filtration performance. By the end of the training, learners will be able to perform cloth replacement and routine maintenance with minimal downtime and maximum safety.

Learning Outcomes

  • Demonstrate the correct procedure for isolating and locking out filter press equipment before maintenance.
  • Identify signs of cloth wear, damage, or blinding and evaluate the need for replacement.
  • Select the appropriate filter cloth material based on process requirements and cake discharge characteristics.
  • Implement step-by-step cloth removal and installation techniques, including tensioning and sealing.
  • Apply routine maintenance practices to extend cloth life and optimize filtration efficiency.
  • Analyze common cloth failure modes and recommend corrective actions.

Target Audience

This course is designed for process operators, maintenance technicians, and plant engineers who are responsible for the operation and upkeep of filter press equipment in mining, chemical, and wastewater treatment industries.

Prerequisites

None — open enrollment. However, participants should be physically capable of performing manual tasks associated with cloth replacement.

Course Outline

Day 1: Introduction to Filter Press and Safety

Objectives:
• Understand the purpose and types of filter presses in mineral processing
• Identify key components of a filter press
• Apply safety protocols for cloth replacement and maintenance
• Explain the role of filter cloth in dewatering efficiency

Topics:
• Overview of filter press operation and applications
• Types of filter presses: recessed plate, membrane, and belt
• Key components: plates, cloth, feed pump, hydraulic system
• Safety procedures: lockout/tagout, PPE, hazard identification
• Filter cloth materials and their properties
• Importance of cloth integrity for cake formation and filtrate quality

Day 2: Filter Cloth Selection and Inspection

Objectives:
• Select appropriate filter cloth based on slurry characteristics
• Perform visual and dimensional inspection of cloth
• Identify common cloth defects and wear patterns
• Document inspection findings for maintenance planning

Topics:
• Criteria for cloth selection: particle size, chemical compatibility, temperature
• Cloth types: woven, non-woven, and multi-filament
• Inspection techniques: visual, touch, and measurement
• Common defects: blinding, tearing, creasing, shrinkage
• Wear patterns and root cause analysis
• Inspection checklists and reporting

Day 3: Filter Cloth Replacement Procedure

Objectives:
• Demonstrate step-by-step cloth replacement on a filter press
• Properly tension and align new cloth
• Apply best practices to minimize downtime
• Verify correct installation through functional checks

Topics:
• Preparation: isolation, draining, and plate removal
• Removing old cloth: cutting, peeling, and cleaning plate surfaces
• Installing new cloth: centering, tensioning, and securing
• Alignment techniques to prevent leakage and wear
• Reassembly and hydraulic pressure adjustment
• Post-replacement testing: leak test, cycle test

Day 4: Troubleshooting, Maintenance Planning, and Practical Assessment

Objectives:
• Diagnose common filter press issues related to cloth
• Develop a preventive maintenance schedule
• Perform hands-on cloth replacement under supervision
• Evaluate cloth performance and optimize replacement intervals

Topics:
• Troubleshooting: poor cake discharge, high moisture, cloth blinding
• Maintenance planning: frequency, spare parts inventory, record keeping
• Performance metrics: filtration rate, cake solids, cloth life
• Cost-benefit analysis of cloth replacement vs. repair
• Practical assessment: supervised cloth replacement and inspection

Practicals

16 hours of practicals To be conducted online or on-campus or in-house
Overview

Hands-on practical sessions are essential for learners to develop competence in filter cloth inspection, replacement, and maintenance. These sessions simulate real-world conditions and allow supervised practice of all critical skills.

Practical Activities
  • Safety and Component Identification — Learners identify filter press components and practice lockout/tagout procedures on a training rig. (3h)
  • Cloth Inspection and Selection — Learners inspect various used cloths, identify defects, and select appropriate cloth for given slurry conditions. (4h)
  • Cloth Replacement - Simulated — Under supervision, learners replace filter cloth on a training press, including tensioning and alignment. (5h)
  • Troubleshooting and Maintenance Planning — Learners diagnose common issues from case studies and develop a preventive maintenance schedule. (4h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Tue 08 Sep 2026 Fri 11 Sep 2026 Virtual Spring 2026 $1,107 Register
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Tue 18 Jan 2028 Fri 21 Jan 2028 Virtual Summer 2027 $1,107 Register
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Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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