Manufacturing, Engineering and Technology Fabrication and Extraction

Laser Inscription Techniques For Polished Diamonds Training

SAQA US 110227 | NQF 3 | Credits 22 | Duration 19 Days
From $3,181 per delegate

Description

This course equips learners with the skills to inscribe polished diamonds using laser technology, ensuring compliance with industry standards and quality assurance protocols. Participants will master the technical procedures for laser inscription, including setup, operation, and safety measures, to enhance diamond traceability and value. The training also covers verification techniques to confirm inscription accuracy and integrity.

Learning Outcomes

  • Apply laser inscription techniques to polished diamonds according to industry specifications.
  • Demonstrate safe operation of laser inscription equipment and adherence to safety protocols.
  • Evaluate inscription quality using magnification and verification tools.
  • Implement record-keeping procedures for traceability and quality assurance.
  • Analyze diamond characteristics to determine appropriate inscription parameters.
  • Maintain and troubleshoot laser inscription equipment to ensure consistent performance.

Target Audience

This course is designed for diamond graders, polishers, and quality control personnel in the diamond industry who are responsible for laser inscription of polished diamonds. It is also suitable for technicians seeking to upgrade their skills in precision laser operations.

Prerequisites

None — open enrollment

Course Outline

Day 1: Introduction to Diamond Inscription and SAQA Framework

Objectives:
• Understand the purpose and importance of diamond inscription in the industry
• Identify the SAQA unit standard 110227 requirements
• Recognise ethical and legal considerations in diamond marking
• Differentiate between inscription methods (laser vs. traditional)

Topics:
• Overview of diamond grading and certification
• Role of inscription in traceability and branding
• SAQA unit standard 110227 learning outcomes
• Laser inscription versus engraving
• Industry standards (GIA, HRD, IGI)
• Safety and ethical practices

Day 2: Laser Physics and Safety Fundamentals

Objectives:
• Explain basic laser principles (wavelength, power, pulse duration)
• Identify laser hazards and follow safety protocols
• Operate laser safety equipment (goggles, interlocks)
• Understand laser-tissue interaction relevant to diamond

Topics:
• Laser types: CO2, Nd:YAG, fiber
• Laser parameters and their effects
• Laser safety classifications
• Personal protective equipment (PPE)
• Emergency procedures
• Laser beam delivery systems

Day 3: Diamond Properties Affecting Inscription

Objectives:
• Describe diamond crystal structure and optical properties
• Explain how inclusions and growth planes affect inscription
• Assess diamond clarity and colour for inscription suitability
• Understand thermal conductivity and laser absorption

Topics:
• Diamond crystallography and cleavage
• Optical properties: refractive index, dispersion
• Fluorescence and phosphorescence
• Impact of inclusions on laser marking
• Diamond hardness and thermal properties
• Pre-inscription inspection techniques

Day 4: Laser Inscription Equipment Overview

Objectives:
• Identify main components of a laser inscription system
• Understand system calibration and maintenance
• Compare different laser sources for diamond marking
• Describe cooling and exhaust systems

Topics:
• Laser sources: DPSS, fiber, UV
• Optical components: mirrors, lenses, scanners
• Workstation layout and ergonomics
• Cooling systems (chiller, air)
• Exhaust and fume extraction
• Routine maintenance schedules

Day 5: Software and Control Systems

Objectives:
• Navigate laser control software interface
• Create and edit inscription designs
• Set laser parameters (power, speed, frequency)
• Save and recall job settings

Topics:
• Software overview (e.g., Marking Mate, LightBurn)
• Vector vs. raster marking
• Font selection and text formatting
• Parameter tables for different diamond grades
• File formats and import/export
• Job logging and data management

Day 6: Inscription Techniques – Surface Marking

Objectives:
• Perform surface marking on polished diamonds
• Adjust parameters for shallow vs. deep marks
• Achieve readable inscriptions without damaging surface
• Troubleshoot common surface marking issues

Topics:
• Surface marking principles
• Parameter optimisation for clarity
• Mark depth control
• Common defects: burning, chipping
• Cleaning after marking
• Quality inspection criteria

Day 7: Inscription Techniques – Internal Marking (Laser-Induced)

Objectives:
• Explain internal marking using focused laser
• Set up for subsurface inscription
• Control focal depth and pulse energy
• Evaluate internal mark visibility and permanence

Topics:
• Internal marking physics
• Focal point positioning
• Pulse energy and repetition rate
• Mark readability vs. diamond clarity
• Post-marking verification
• Limitations of internal marking

Day 8: Inscription of Barcodes and Data Matrix Codes

Objectives:
• Design and inscribe 2D codes (Data Matrix, QR)
• Ensure code readability by scanners
• Apply error correction and redundancy
• Integrate codes with traceability systems

Topics:
• 2D code standards for diamonds
• Code generation software
• Parameter tuning for code density
• Scanner compatibility testing
• Data encryption considerations
• Batch and serial number coding

Day 9: Inscription on Fancy Shapes and Small Diamonds

Objectives:
• Adapt inscription techniques for fancy cuts
• Handle small diamonds (<0.5ct) safely
• Use fixtures and jigs for stability
• Minimise risk of damage to delicate stones

Topics:
• Challenges with princess, marquise, heart cuts
• Fixture design for non-round stones
• Small stone handling tools
• Reduced laser power for small surfaces
• Inspection under magnification
• Case studies

Day 10: Quality Control and Verification

Objectives:
• Use microscopes and readers to inspect inscriptions
• Measure mark depth and contrast
• Identify and document defects
• Apply acceptance criteria per industry standards

Topics:
• Inspection equipment: microscopes, profilometers
• Depth measurement techniques
• Contrast and readability grading
• Defect classification (burn, crack, incomplete)
• Documentation and reporting
• Statistical process control basics

Day 11: Maintenance and Troubleshooting

Objectives:
• Perform routine cleaning and alignment
• Diagnose common laser system faults
• Replace consumables (lenses, filters)
• Maintain calibration logs

Topics:
• Cleaning optics and lenses
• Beam alignment procedures
• Troubleshooting power drop
• Replacing laser tubes/diodes
• Software error recovery
• Preventive maintenance schedule

Day 12: Advanced Techniques – Multi-line and Gradient Inscription

Objectives:
• Create multi-line inscriptions with variable depth
• Apply gradient effects for aesthetic marking
• Combine text and graphics
• Optimise processing time

Topics:
• Multi-layer marking strategies
• Variable power and speed profiles
• Gradient generation software
• Design rules for complex marks
• Time optimisation
• Examples: logos, serial numbers

Day 13: Inscription for Certification and Traceability

Objectives:
• Understand certification body requirements (GIA, HRD)
• Inscribe certificate numbers and logos
• Implement traceability workflows
• Ensure data integrity

Topics:
• GIA inscription guidelines
• HRD and IGI standards
• Database integration
• Barcode and QR for traceability
• Audit trails
• Case study: laser marking for Kimberley Process

Day 14: Automation and High-Volume Production

Objectives:
• Set up automated feeding systems
• Program batch processing
• Monitor production metrics
• Maintain quality in high-speed marking

Topics:
• Automated loaders and conveyors
• Batch job programming
• Cycle time reduction
• Inline inspection systems
• Production data analysis
• Lean manufacturing principles

Day 15: Special Applications – Personalisation and Branding

Objectives:
• Inscribe personalised text and logos
• Handle customer-specific requests
• Ensure permanence and aesthetics
• Manage intellectual property concerns

Topics:
• Personalisation software
• Logo vectorisation
• Font licensing
• Customer approval process
• Brand protection features
• Microtext and security marks

Day 16: Health, Safety and Environmental Compliance

Objectives:
• Apply OHS Act requirements
• Manage laser hazards and waste
• Conduct risk assessments
• Implement emergency procedures

Topics:
• OHS Act and laser safety regulations
• Hazardous substances (fumes)
• Waste disposal (coolants, filters)
• Risk assessment methodology
• Fire safety and suppression
• Incident reporting

Day 17: Industry Trends and Emerging Technologies

Objectives:
• Identify new laser technologies (femtosecond, UV)
• Evaluate impact on inscription quality
• Understand market trends (blockchain, AI)
• Adapt skills to future developments

Topics:
• Femtosecond laser advantages
• UV laser for ultra-fine marking
• Blockchain for diamond provenance
• AI-based quality inspection
• Industry 4.0 integration
• Research and development updates

Day 18: Practical Assessment Preparation

Objectives:
• Review all practical procedures
• Practice inscription on various diamond types
• Simulate quality control checks
• Prepare for final assessment

Topics:
• Recap of key techniques
• Mock assessments
• Time management during marking
• Error correction strategies
• Documentation practice
• Q&A session

Day 19: Final Assessment and Course Wrap-Up

Objectives:
• Complete practical and theoretical assessment
• Demonstrate competence in all unit standard outcomes
• Receive feedback and certification
• Develop action plan for continuous improvement

Topics:
• Written exam (theory)
• Practical test (inscription and QC)
• Assessment debrief
• Certification issuance
• Career pathways
• Course evaluation

Practicals

76 hours of practicals To be conducted online or on-campus or in-house
Overview

Hands-on practical sessions are integral to this course, allowing learners to operate laser inscription equipment, perform marking on polished diamonds, and conduct quality control checks under supervision. These sessions build muscle memory and troubleshooting skills essential for industry competence.

Practical Activities
  • Basic Laser Operation and Safety — Learners practice starting up, aligning, and shutting down a laser system while adhering to safety protocols. (12h)
  • Surface and Internal Marking — Learners inscribe text and simple graphics on polished diamonds using surface and internal marking techniques. (24h)
  • Barcode and Data Matrix Inscription — Learners generate and inscribe 2D codes, then verify readability with scanners. (16h)
  • Quality Control and Troubleshooting — Learners inspect inscriptions, document defects, and perform corrective actions on common issues. (16h)
  • Automated Batch Processing — Learners set up automated feeding and batch marking, monitoring production quality. (8h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
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Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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