Agriculture and Nature Conservation Secondary Agriculture

Harvesting And Threshing Sugarcane Stems Training

SAQA US 114115 | NQF 3 | Credits 14 | Duration 11 Days
From $2,074 per delegate

Description

This course equips learners with the knowledge and skills to safely and efficiently harvest and thresh sugarcane stems in a commercial agricultural setting. It covers best practices for manual and mechanized harvesting, post-harvest handling, and quality control to maximize yield and minimize losses.

Learning Outcomes

  • Apply correct harvesting techniques to cut sugarcane stems at the optimal height and angle.
  • Demonstrate safe handling and operation of manual and mechanical harvesting tools and equipment.
  • Implement proper threshing methods to separate cane stalks from leaves and tops efficiently.
  • Evaluate harvested cane quality by inspecting for damage, ripeness, and contamination.
  • Analyze field conditions and adjust harvesting practices to minimize soil compaction and cane deterioration.
  • Implement post-harvest procedures to maintain cane freshness and reduce sugar loss.

Target Audience

This training is designed for farm workers, team leaders, and supervisors involved in sugarcane cultivation and harvesting operations in South Africa.

Prerequisites

None — open enrollment.

Course Outline

Day 1: Introduction to Sugarcane Harvesting and Threshing

Objectives:
• Understand the importance of timely harvesting and threshing in sugarcane production
• Identify different sugarcane varieties and their harvesting characteristics
• Explain the basic principles of sugarcane maturity and quality assessment
• Recognize the roles and responsibilities of a harvester/thresher operator

Topics:
• Overview of sugarcane industry in South Africa
• Sugarcane growth stages and maturity indicators
• Factors affecting sugarcane quality: sugar content, fiber, and impurities
• Harvesting windows and seasonal considerations
• Introduction to harvesting and threshing terminology
• Safety orientation for field operations
• Personal protective equipment (PPE) requirements
• Basic record-keeping for harvested cane

Day 2: Pre-Harvest Planning and Field Assessment

Objectives:
• Conduct a pre-harvest field assessment to determine readiness
• Identify field conditions that affect harvesting efficiency
• Plan harvesting sequence based on cane maturity and logistics
• Understand environmental and sustainability considerations

Topics:
• Field inspection techniques: visual and sampling methods
• Assessing cane maturity: Brix reading and refractometer use
• Identifying pest and disease damage affecting harvest
• Field layout and row orientation for mechanical harvesting
• Estimating cane yield and tonnage per hectare
• Environmental regulations: burning vs. green harvesting
• Soil conditions and their impact on harvesting equipment
• Logistics planning: transport and mill scheduling

Day 3: Harvesting Methods: Manual vs. Mechanical

Objectives:
• Compare manual and mechanical harvesting techniques
• Describe the steps for manual cutting of sugarcane
• Identify appropriate conditions for each harvesting method
• Evaluate advantages and disadvantages of each method

Topics:
• Manual harvesting: tools, techniques, and ergonomics
• Mechanical harvesters: types and basic components
• Whole-stick vs. billet harvesting systems
• Trash removal and cane cleaning methods
• Field efficiency: labor vs. machine productivity
• Quality considerations: cane damage and extraneous matter
• Cost analysis of manual vs. mechanical harvesting
• Transitioning from manual to mechanical operations

Day 4: Mechanical Harvester Operation and Maintenance

Objectives:
• Operate a sugarcane harvester following manufacturer guidelines
• Perform pre-operation checks and routine maintenance
• Adjust harvester settings for different field conditions
• Troubleshoot common operational issues

Topics:
• Harvester components: basecutter, feed rollers, chopper, extractor
• Pre-start checks: fluids, belts, blades, and safety systems
• Operating controls and steering in the field
• Adjusting basecutter height and chopper length
• Managing feed rate and cleaning fan speed
• Routine maintenance: blade sharpening, greasing, filter cleaning
• Common breakdowns and on-field repairs
• Safety procedures during operation and maintenance

Day 5: Threshing Principles and Equipment

Objectives:
• Explain the threshing process and its role in sugarcane processing
• Identify different types of threshing equipment
• Set up and calibrate threshing machinery
• Monitor threshing quality and adjust parameters

Topics:
• Threshing objectives: separating cane from trash and soil
• Types of threshers: stationary vs. mobile, drum vs. axial flow
• Components: feed chute, threshing drum, concave, sieves
• Setting clearance and drum speed for optimal separation
• Cleaning systems: fans and screens
• Calibration for different cane varieties and moisture levels
• Monitoring threshing loss and damage
• Safety precautions for thresher operation

Day 6: Quality Control in Harvesting and Threshing

Objectives:
• Measure and control extraneous matter in harvested cane
• Assess cane quality parameters for mill delivery
• Implement quality control procedures during operations
• Understand penalties for poor quality cane

Topics:
• Extraneous matter: types and impact on milling
• Sampling methods for quality assessment
• Measuring dirt, trash, and tops percentage
• Using quality indicators: pol, brix, fiber, and purity
• Mill payment systems based on quality
• Adjusting harvester settings to reduce extraneous matter
• Field quality checks and feedback loops
• Record-keeping for quality data

Day 7: Post-Harvest Handling and Transport

Objectives:
• Describe proper post-harvest handling to minimize losses
• Coordinate loading, transport, and delivery to mill
• Understand factors affecting cane deterioration after harvest
• Apply best practices for maintaining cane freshness

Topics:
• Cane deterioration: causes (temperature, time, damage)
• Burn-to-crush and cut-to-crush intervals
• Loading methods: grab loaders, continuous loaders
• Transport vehicles: trailers, trucks, and rail
• Cane stacking and compaction during transport
• Mill reception procedures and weighbridge operations
• Cleaning and maintenance of transport equipment
• Record-keeping for transport logistics

Day 8: Health, Safety, and Environmental Management

Objectives:
• Identify hazards in harvesting and threshing operations
• Apply safety protocols to prevent accidents
• Implement environmental management practices
• Respond to emergencies in the field

Topics:
• Hazard identification: machinery, chemicals, fire, ergonomics
• Safety procedures: lockout/tagout, fire extinguisher use
• PPE requirements and maintenance
• Chemical handling: herbicides and ripening agents
• Environmental impact: soil compaction, erosion, air quality
• Waste management: trash disposal and recycling
• Emergency response plans for field injuries and fires
• Health surveillance and fatigue management

Day 9: Advanced Techniques and Troubleshooting

Objectives:
• Diagnose and resolve complex operational problems
• Optimize harvester and thresher settings for maximum efficiency
• Implement strategies to reduce losses and improve productivity
• Evaluate new technologies in sugarcane harvesting

Topics:
• Troubleshooting common harvester issues: blockages, poor cut
• Optimizing fuel efficiency and throughput
• Minimizing cane damage and sugar loss
• GPS and precision agriculture in harvesting
• Telematics and data logging for performance monitoring
• Emerging technologies: automated harvesters, drones
• Case studies of problem-solving in field operations
• Continuous improvement and best practice sharing

Day 10: Team Management and Communication

Objectives:
• Lead a harvesting team effectively
• Communicate with field workers, supervisors, and mill personnel
• Schedule and delegate tasks for optimal workflow
• Maintain morale and productivity in the team

Topics:
• Roles and responsibilities in a harvesting crew
• Communication protocols: radios, hand signals, logs
• Shift scheduling and task allocation
• Performance monitoring and feedback
• Conflict resolution and teamwork
• Training and mentoring new operators
• Cultural and diversity considerations in the workplace
• Report writing and documentation

Day 11: Integrated Practical Assessment and Course Review

Objectives:
• Demonstrate competence in all aspects of harvesting and threshing
• Complete a simulated harvesting operation from start to finish
• Review key concepts and address knowledge gaps
• Prepare for final assessment and certification

Topics:
• Practical assessment: pre-harvest planning, operation, quality control
• Simulated field exercise: harvester setup, operation, and threshing
• Quality measurement and reporting
• Troubleshooting scenarios
• Safety and environmental compliance check
• Individual feedback and improvement areas
• Course summary and key takeaways
• Certification requirements and next steps

Practicals

40 hours of practicals To be conducted online or on-campus or in-house
Overview

Practical sessions are integral to this course, allowing learners to apply theoretical knowledge in real-world sugarcane harvesting and threshing operations. Hands-on experience with equipment operation, maintenance, and quality control ensures competence and safety.

Practical Activities
  • Pre-Harvest Field Assessment and Planning — Learners conduct a field assessment to determine cane maturity and field conditions, then plan the harvesting sequence. (6h)
  • Mechanical Harvester Operation and Adjustment — Learners operate a sugarcane harvester under supervision, adjusting settings for different conditions and performing routine maintenance. (12h)
  • Threshing Equipment Setup and Calibration — Learners set up and calibrate a thresher, then monitor separation efficiency and adjust parameters. (8h)
  • Quality Control and Sampling — Learners collect and analyze cane samples to assess extraneous matter and quality parameters. (6h)
  • Integrated Harvesting Simulation and Assessment — Learners execute a complete harvesting operation from planning to delivery, including safety and environmental checks. (8h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Wed 09 Sep 2026 Wed 23 Sep 2026 Virtual Spring 2026 $2,074 Register
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Fri 31 Dec 2027 Fri 14 Jan 2028 Virtual Summer 2027 $2,074 Register
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On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 492 sessions across 26 venues
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Mon 10 Aug 2026 Mon 24 Aug 2026 Durban, South Africa Winter 2026 $4,973 Register
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In-House training — we bring the trainer to your organisation, tailored to your team.
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Wed 07 Oct 2026 Wed 21 Oct 2026 Your Premises Spring 2026 $2,695 Register
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Tue 23 Mar 2027 Tue 06 Apr 2027 Your Premises Autumn 2027 $2,695 Register
Mon 14 Jun 2027 Mon 28 Jun 2027 Your Premises Winter 2027 $2,695 Register
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Thu 29 Jul 2027 Thu 12 Aug 2027 Your Premises Winter 2027 $2,695 Register
Wed 15 Sep 2027 Wed 29 Sep 2027 Your Premises Spring 2027 $2,695 Register
Tue 05 Oct 2027 Tue 19 Oct 2027 Your Premises Spring 2027 $2,695 Register
Mon 25 Oct 2027 Mon 08 Nov 2027 Your Premises Spring 2027 $2,695 Register
Tue 14 Dec 2027 Tue 28 Dec 2027 Your Premises Summer 2027 $2,695 Register
Mon 03 Jan 2028 Mon 17 Jan 2028 Your Premises Summer 2027 $2,695 Register
Fri 28 Jan 2028 Fri 11 Feb 2028 Your Premises Summer 2027 $2,695 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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