Agriculture and Nature Conservation Secondary Agriculture

Slitting Metallised Paper Rolls Manufacturing Process Training

SAQA US 114138 | NQF 3 | Credits 10 | Duration 7 Days
From $1,523 per delegate

Description

This course equips learners with the specialized skills required to safely and efficiently slit metallised paper rolls in a manufacturing environment. Participants will understand the entire slitting process, from roll preparation to final packaging, while adhering to quality standards and workplace safety protocols.

Learning Outcomes

  • Demonstrate the correct procedures for preparing metallised paper rolls for slitting, including inspection and setup.
  • Apply safe operating practices for slitting machinery, including lock-out/tag-out and emergency shutdown procedures.
  • Analyze slit roll quality against specified tolerances and identify common defects.
  • Implement corrective actions to resolve slitting issues such as edge tears, uneven tension, or misalignment.
  • Evaluate finished slit rolls for compliance with customer specifications and packaging requirements.

Target Audience

This training is designed for machine operators, production supervisors, and quality control personnel involved in the slitting of metallised paper rolls within the packaging or printing industries.

Prerequisites

None — open enrollment.

Course Outline

Day 1: Introduction to Slitting Metallised Paper Rolls

Objectives:
• Understand the manufacturing process of metallised paper rolls
• Identify key raw materials and their properties
• Recognise the importance of slitting in the production chain
• Describe safety protocols in the slitting environment

Topics:
• Overview of metallised paper manufacturing
• Raw materials: base paper, aluminium coating, adhesives
• The slitting process: purpose and stages
• Safety standards and PPE requirements
• Quality specifications for slit rolls

Day 2: Slitting Machine Components and Setup

Objectives:
• Identify major components of a slitting machine
• Understand machine setup procedures
• Explain the role of tension control
• Describe knife configurations and materials

Topics:
• Slitting machine anatomy: unwind, slitting section, rewind
• Unwind and rewind systems
• Tension control devices and principles
• Types of slitting knives: razor, shear, crush cut
• Setup procedures for different roll sizes

Day 3: Operational Parameters and Adjustment

Objectives:
• Set and adjust slitting parameters
• Monitor web tension and alignment
• Adjust knife pressure and angle
• Troubleshoot common setup issues

Topics:
• Parameter settings: speed, tension, knife pressure
• Web guiding systems and alignment
• Knife setup: gap, overlap, and angle adjustments
• Impact of parameters on slit quality
• Common setup problems and solutions

Day 4: Quality Control and Defect Analysis

Objectives:
• Inspect slit rolls for defects
• Identify causes of common defects
• Use measurement tools for quality checks
• Apply corrective actions for defects

Topics:
• Quality standards for slit rolls: width, edge quality, tightness
• Common defects: edge burrs, telescoping, wrinkles
• Measurement tools: callipers, micrometres, gauges
• Root cause analysis of defects
• Corrective actions and process adjustments

Day 5: Maintenance and Troubleshooting

Objectives:
• Perform routine maintenance on slitting machines
• Diagnose mechanical and electrical issues
• Replace worn components
• Document maintenance activities

Topics:
• Preventive maintenance schedules
• Lubrication and cleaning procedures
• Troubleshooting mechanical issues: vibration, noise
• Troubleshooting electrical issues: sensors, drives
• Component replacement: knives, belts, bearings
• Maintenance logs and reporting

Day 6: Efficiency and Productivity Optimization

Objectives:
• Analyse production data to identify bottlenecks
• Implement strategies to increase throughput
• Reduce waste and material loss
• Apply lean manufacturing principles

Topics:
• Production metrics: OEE, yield, downtime
• Bottleneck analysis techniques
• Waste reduction strategies: setup time, scrap
• Lean principles: 5S, continuous improvement
• Automation and technology upgrades

Day 7: Integration, Safety, and Final Assessment

Objectives:
• Integrate all process steps into a cohesive workflow
• Conduct a full slitting operation safely
• Complete a final practical assessment
• Prepare for certification

Topics:
• Full process walkthrough from setup to finished roll
• Safety review and emergency procedures
• Final practical assessment: slitting a metallised paper roll
• Documentation and reporting
• Course review and Q&A

Practicals

28 hours of practicals To be conducted online or on-campus or in-house
Overview

Practical sessions allow learners to apply theoretical knowledge in a controlled workshop environment. Learners will operate slitting machines, perform setup and adjustments, conduct quality inspections, and troubleshoot common issues under supervision.

Practical Activities
  • Machine Familiarisation and Safety — Learners identify machine components, practice emergency stops, and demonstrate PPE use. (4h)
  • Setup and Parameter Adjustment — Learners set up a slitting machine for a given roll specification, adjusting tension, knife position, and speed. (8h)
  • Quality Inspection and Defect Correction — Learners inspect slit rolls for defects, measure dimensions, and implement corrective adjustments. (8h)
  • Full Production Run and Troubleshooting — Learners conduct a complete slitting operation from setup to finished rolls, including troubleshooting simulated issues. (8h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Fri 11 Sep 2026 Mon 21 Sep 2026 Virtual Spring 2026 $1,523 Register
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Tue 28 Dec 2027 Wed 05 Jan 2028 Virtual Summer 2027 $1,523 Register
Mon 17 Jan 2028 Tue 25 Jan 2028 Virtual Summer 2027 $1,523 Register
On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 492 sessions across 26 venues
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Mon 10 Aug 2026 Tue 18 Aug 2026 Pretoria, South Africa Winter 2026 $2,284 Register
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In-House training — we bring the trainer to your organisation, tailored to your team.
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Mon 14 Sep 2026 Tue 22 Sep 2026 Your Premises Spring 2026 $1,982 Register
Fri 09 Oct 2026 Mon 19 Oct 2026 Your Premises Spring 2026 $1,982 Register
Thu 29 Oct 2026 Fri 06 Nov 2026 Your Premises Spring 2026 $1,982 Register
Thu 17 Dec 2026 Fri 25 Dec 2026 Your Premises Summer 2026 $1,982 Register
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Mon 08 Mar 2027 Tue 16 Mar 2027 Your Premises Autumn 2027 $1,982 Register
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Thu 25 Mar 2027 Fri 02 Apr 2027 Your Premises Autumn 2027 $1,982 Register
Wed 16 Jun 2027 Thu 24 Jun 2027 Your Premises Winter 2027 $1,982 Register
Tue 06 Jul 2027 Wed 14 Jul 2027 Your Premises Winter 2027 $1,982 Register
Mon 26 Jul 2027 Tue 03 Aug 2027 Your Premises Winter 2027 $1,982 Register
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Thu 07 Oct 2027 Fri 15 Oct 2027 Your Premises Spring 2027 $1,982 Register
Wed 27 Oct 2027 Thu 04 Nov 2027 Your Premises Spring 2027 $1,982 Register
Thu 16 Dec 2027 Fri 24 Dec 2027 Your Premises Summer 2027 $1,982 Register
Wed 05 Jan 2028 Thu 13 Jan 2028 Your Premises Summer 2027 $1,982 Register
Tue 25 Jan 2028 Wed 02 Feb 2028 Your Premises Summer 2027 $1,982 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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