Custom Courses Engineering & Technical Maintenance

Preventive Maintenance Training

SAQA US AATICD-0216 | NQF 5 | Credits 10 | Duration 5 Days
From $913 per delegate

Description

This course equips learners with the knowledge and skills to implement effective preventive maintenance programs in industrial and commercial settings. Participants will learn to plan, schedule, and monitor maintenance activities to minimise downtime and extend equipment lifespan. The course aligns with industry best practices and South African regulatory requirements.

Learning Outcomes

  • Apply preventive maintenance principles to develop a maintenance schedule for plant equipment.
  • Analyse equipment failure data to identify root causes and recommend corrective actions.
  • Evaluate the effectiveness of a preventive maintenance program using key performance indicators.
  • Implement a preventive maintenance plan that complies with relevant health and safety regulations.
  • Demonstrate the use of maintenance management software to track work orders and inventory.

Target Audience

This course is intended for maintenance supervisors, technicians, engineers, and operations managers responsible for equipment reliability and maintenance planning.

Prerequisites

None — open enrollment

Course Outline

Day 1: Introduction to Preventive Maintenance

Objectives:
• Define preventive maintenance and its role in asset management
• Identify the benefits of preventive maintenance over reactive approaches
• Explain the key principles of reliability-centered maintenance
• Distinguish between preventive, predictive, and corrective maintenance
• Recognise the regulatory and safety requirements for maintenance in SAQA context

Topics:
• Overview of maintenance strategies: reactive, preventive, predictive, proactive
• The business case for preventive maintenance: cost, downtime, safety
• Key terminology: MTBF, MTTR, OEE, criticality
• Introduction to reliability-centered maintenance (RCM)
• SAQA unit standard requirements and alignment
• Legal and safety obligations (OHS Act, relevant SANS standards)
• Roles and responsibilities of a maintenance technician

Day 2: Planning and Scheduling Preventive Maintenance

Objectives:
• Develop a preventive maintenance schedule based on manufacturer recommendations
• Apply criticality analysis to prioritise maintenance tasks
• Use work orders and checklists effectively
• Calculate resource requirements (labour, parts, tools)
• Understand the role of a Computerised Maintenance Management System (CMMS)

Topics:
• Steps in developing a PM programme: asset register, task lists, frequencies
• Criticality analysis: ranking assets by impact on production and safety
• Work order lifecycle: creation, assignment, execution, close-out
• Checklist design for common equipment (pumps, motors, conveyors)
• Resource planning: labour, spare parts, special tools
• Introduction to CMMS: data entry, work order tracking, reporting
• Scheduling techniques: fixed time, usage-based, condition-based

Day 3: Preventive Maintenance Procedures and Techniques

Objectives:
• Perform lubrication, cleaning, and inspection tasks according to standards
• Use precision measurement tools to detect wear and misalignment
• Apply torque tightening and fastener security techniques
• Identify common failure modes in mechanical and electrical equipment
• Document inspection findings accurately

Topics:
• Lubrication fundamentals: types of lubricants, application methods, contamination control
• Cleaning and corrosion prevention: methods, solvents, disposal
• Inspection techniques: visual, auditory, tactile, thermal
• Precision measurement: micrometers, dial gauges, laser alignment tools
• Torque tightening: torque wrenches, tensioning, locktite
• Common failure modes: bearing fatigue, belt wear, electrical insulation breakdown
• Documentation: inspection logs, condition reports, photo evidence

Day 4: Predictive Maintenance and Condition Monitoring

Objectives:
• Explain the principles of predictive maintenance and condition monitoring
• Use vibration analysis, thermography, and oil analysis to assess equipment health
• Interpret basic condition monitoring data to identify developing faults
• Integrate predictive findings into the preventive maintenance plan
• Apply safety precautions when using monitoring equipment

Topics:
• Overview of predictive maintenance technologies: vibration, thermography, ultrasonic, oil analysis
• Vibration analysis basics: acceleration, velocity, displacement, FFT interpretation
• Thermography: infrared camera use, temperature patterns, electrical inspections
• Oil analysis: sampling, viscosity, contamination, wear debris
• Integrating PdM with PM: adjusting schedules based on condition
• Safety with monitoring equipment: electrical safety, laser safety, confined spaces
• Case studies: using PdM to prevent catastrophic failures

Day 5: Implementation, Continuous Improvement, and Assessment

Objectives:
• Implement a preventive maintenance plan in a simulated environment
• Analyse maintenance data to identify improvement opportunities
• Apply root cause analysis to recurring failures
• Develop a continuous improvement plan for a maintenance system
• Demonstrate competence through practical assessment and written test

Topics:
• Implementing a PM plan: change management, training, communication
• Key performance indicators (KPIs): schedule compliance, backlog, downtime reduction
• Root cause analysis (RCA): 5 Whys, fishbone diagram, failure modes
• Continuous improvement: PDCA cycle, Kaizen, benchmarking
• Review of SAQA assessment criteria
• Written assessment (theory)
• Practical assessment (simulated tasks)

Practicals

16 hours of practicals To be conducted online or on-campus or in-house
Overview

Hands-on practical sessions are integral to this course, allowing learners to apply preventive maintenance procedures, use measurement and monitoring tools, and practice scheduling and documentation in a simulated workshop environment. These sessions reinforce theoretical knowledge and build competence in real-world tasks.

Practical Activities
  • Lubrication and Inspection Practical — Learners perform lubrication tasks on a pump and motor assembly, conduct visual and tactile inspections, and document findings on a checklist. (4h)
  • Precision Measurement and Torque Practical — Learners use micrometers, dial indicators, and torque wrenches to measure shaft runout, alignment, and bolt torque on a flange coupling assembly. (4h)
  • Condition Monitoring Practical — Learners use a vibration meter and an infrared thermometer to collect data on a running motor, interpret the readings, and recommend maintenance actions. (4h)
  • PM Planning and Documentation Practical — Learners create a weekly PM schedule for a set of equipment, generate work orders in a simulated CMMS, and complete a root cause analysis on a given failure scenario. (4h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Mon 05 Oct 2026 Fri 09 Oct 2026 Virtual Spring 2026 $913 Register
Mon 07 Dec 2026 Fri 11 Dec 2026 Virtual Summer 2026 $913 Register
Mon 04 Jan 2027 Fri 08 Jan 2027 Virtual Summer 2026 $913 Register
Mon 01 Feb 2027 Fri 05 Feb 2027 Virtual Summer 2026 $913 Register
Mon 01 Mar 2027 Fri 05 Mar 2027 Virtual Autumn 2027 $913 Register
Mon 07 Jun 2027 Fri 11 Jun 2027 Virtual Winter 2027 $913 Register
Mon 21 Jun 2027 Fri 25 Jun 2027 Virtual Winter 2027 $913 Register
Mon 05 Jul 2027 Fri 09 Jul 2027 Virtual Winter 2027 $913 Register
Mon 06 Sep 2027 Fri 10 Sep 2027 Virtual Spring 2027 $913 Register
Mon 20 Sep 2027 Fri 24 Sep 2027 Virtual Spring 2027 $913 Register
Mon 04 Oct 2027 Fri 08 Oct 2027 Virtual Spring 2027 $913 Register
Mon 06 Dec 2027 Fri 10 Dec 2027 Virtual Summer 2027 $913 Register
Mon 20 Dec 2027 Fri 24 Dec 2027 Virtual Summer 2027 $913 Register
Mon 03 Jan 2028 Fri 07 Jan 2028 Virtual Summer 2027 $913 Register
On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 392 sessions across 26 venues
Start End Venue Season Price Action
Mon 05 Oct 2026 Fri 09 Oct 2026 Kigali, Rwanda Spring 2026 $3,343 Register
Mon 05 Oct 2026 Fri 09 Oct 2026 Bangkok, Thailand Spring 2026 $5,827 Register
Mon 05 Oct 2026 Fri 09 Oct 2026 Lusaka, Zambia Spring 2026 $2,587 Register
Mon 05 Oct 2026 Fri 09 Oct 2026 Windhoek, Namibia Spring 2026 $2,587 Register
Mon 05 Oct 2026 Fri 09 Oct 2026 Nairobi, Kenya Spring 2026 $3,343 Register
In-House training — we bring the trainer to your organisation, tailored to your team.
Start End Delivery Season Price Action
Mon 12 Oct 2026 Fri 16 Oct 2026 Your Premises Spring 2026 $1,188 Register
Mon 14 Dec 2026 Fri 18 Dec 2026 Your Premises Summer 2026 $1,188 Register
Mon 11 Jan 2027 Fri 15 Jan 2027 Your Premises Summer 2026 $1,188 Register
Mon 08 Feb 2027 Fri 12 Feb 2027 Your Premises Summer 2026 $1,188 Register
Mon 08 Mar 2027 Fri 12 Mar 2027 Your Premises Autumn 2027 $1,188 Register
Mon 14 Jun 2027 Fri 18 Jun 2027 Your Premises Winter 2027 $1,188 Register
Mon 28 Jun 2027 Fri 02 Jul 2027 Your Premises Winter 2027 $1,188 Register
Mon 12 Jul 2027 Fri 16 Jul 2027 Your Premises Winter 2027 $1,188 Register
Mon 13 Sep 2027 Fri 17 Sep 2027 Your Premises Spring 2027 $1,188 Register
Mon 27 Sep 2027 Fri 01 Oct 2027 Your Premises Spring 2027 $1,188 Register
Mon 11 Oct 2027 Fri 15 Oct 2027 Your Premises Spring 2027 $1,188 Register
Mon 13 Dec 2027 Fri 17 Dec 2027 Your Premises Summer 2027 $1,188 Register
Mon 27 Dec 2027 Fri 31 Dec 2027 Your Premises Summer 2027 $1,188 Register
Mon 10 Jan 2028 Fri 14 Jan 2028 Your Premises Summer 2027 $1,188 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

View Sessions & Register Get A Quote Download Course Brochure
Have an account?

Sign in to track your applications and manage your cart.

Related Courses

Other Custom Courses courses at NQF level 5 learners on this page also viewed.

Browse the full Custom Courses category for custom courses training programmes.