Custom Courses Liquefied Petroleum Gas

LPG Fault Finding & Maintenance Training

SAQA US AATICD-0359 | NQF 5 | Credits 6 | Duration 3 Days
From $713 per delegate

Description

This course equips learners with the knowledge and practical skills to safely and effectively fault-find and maintain LPG systems. It covers system components, diagnostic procedures, safety protocols, and routine maintenance practices, ensuring compliance with industry standards and regulations.

Learning Outcomes

  • Apply relevant safety regulations and standards when working on LPG systems.
  • Analyze LPG system components and their functions to identify potential faults.
  • Evaluate system performance using diagnostic tools and techniques to pinpoint malfunctions.
  • Implement effective fault-finding procedures to isolate and rectify system issues.
  • Demonstrate proper maintenance practices to ensure the safe and efficient operation of LPG systems.
  • Design a systematic approach to troubleshooting and documenting maintenance activities.

Target Audience

This course is designed for technicians, maintenance personnel, and safety officers who are responsible for the installation, maintenance, and repair of LPG systems in residential, commercial, or industrial settings.

Prerequisites

None — open enrollment. However, it is recommended that learners have basic technical aptitude and an understanding of mechanical or electrical systems.

Course Outline

Day 1: LPG Fundamentals and Safety

Objectives:
• Understand the physical and chemical properties of LPG and their implications for safety.
• Identify the components of a typical LPG system and their functions.
• Apply relevant regulations and safety standards (SANS 10087, OHS Act) to LPG installations.
• Recognize and mitigate common hazards associated with LPG handling and storage.

Topics:
• Introduction to LPG: composition, properties, and behaviour.
• Overview of LPG systems: cylinders, regulators, pipework, appliances.
• Legislation and standards governing LPG installations.
• Safety principles: ventilation, leak detection, emergency procedures.
• Personal protective equipment (PPE) and safe handling techniques.
• Introduction to fault-finding methodology: systematic approach.
• Documentation and record-keeping requirements.

Day 2: Fault Finding and Diagnostic Techniques

Objectives:
• Apply systematic diagnostic procedures to identify faults in LPG systems.
• Use testing equipment (manometers, leak detectors, gas detectors) effectively.
• Interpret symptoms to isolate faults in regulators, pipework, and appliances.
• Perform pressure and leak tests safely and accurately.

Topics:
• Systematic fault-finding process: observe, isolate, test, rectify.
• Common faults in LPG systems: regulator failure, blockages, leaks, appliance issues.
• Use of manometers for pressure testing and regulator adjustment.
• Leak detection methods: soapy water, electronic detectors.
• Gas appliance fault diagnosis: burner, ignition, and ventilation issues.
• Safety precautions during testing and fault isolation.
• Recording findings and reporting.

Day 3: Maintenance, Repair, and Compliance

Objectives:
• Perform routine maintenance tasks on LPG systems to ensure reliability and safety.
• Replace faulty components such as regulators, hoses, and valves in accordance with specifications.
• Verify system integrity through final testing and inspection.
• Complete maintenance records and ensure compliance with legal requirements.

Topics:
• Preventive maintenance schedules and checklists.
• Replacement procedures for regulators, hoses, and fittings.
• Cylinder handling and storage best practices.
• Final testing and commissioning after repairs.
• Troubleshooting complex issues and when to escalate.
• Documentation and legal compliance for maintenance work.
• Customer communication and safety advice.

Practicals

10 hours of practicals To be conducted online or on-campus or in-house
Overview

The practical component is essential for learners to apply theoretical knowledge in a controlled environment. It involves hands-on exercises in leak detection, pressure testing, and component replacement to build competence in LPG fault finding and maintenance.

Practical Activities
  • Safety Induction and Leak Detection — Learners practice safe handling of LPG cylinders and use soapy water and electronic detectors to locate leaks in a simulated system. (2h)
  • Pressure Testing and Regulator Adjustment — Using manometers, learners measure system pressures and adjust regulators to specified outlet pressures, verifying performance. (3h)
  • Component Replacement and Final Testing — Learners replace faulty regulators, hoses, and fittings, then conduct a full system integrity test including leak and pressure checks. (3h)
  • Fault Diagnosis Scenario — Learners work through simulated fault scenarios, applying systematic diagnosis to identify and rectify faults in an LPG system. (2h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Wed 07 Oct 2026 Fri 09 Oct 2026 Virtual Spring 2026 $713 Register
Tue 08 Dec 2026 Thu 10 Dec 2026 Virtual Summer 2026 $713 Register
Wed 06 Jan 2027 Fri 08 Jan 2027 Virtual Summer 2026 $713 Register
Mon 01 Feb 2027 Wed 03 Feb 2027 Virtual Summer 2026 $713 Register
Mon 01 Mar 2027 Wed 03 Mar 2027 Virtual Autumn 2027 $713 Register
Tue 02 Mar 2027 Thu 04 Mar 2027 Virtual Autumn 2027 $713 Register
Wed 03 Mar 2027 Fri 05 Mar 2027 Virtual Autumn 2027 $713 Register
Tue 08 Jun 2027 Thu 10 Jun 2027 Virtual Winter 2027 $713 Register
Wed 23 Jun 2027 Fri 25 Jun 2027 Virtual Winter 2027 $713 Register
Mon 05 Jul 2027 Wed 07 Jul 2027 Virtual Winter 2027 $713 Register
Tue 07 Sep 2027 Thu 09 Sep 2027 Virtual Spring 2027 $713 Register
Wed 22 Sep 2027 Fri 24 Sep 2027 Virtual Spring 2027 $713 Register
Mon 04 Oct 2027 Wed 06 Oct 2027 Virtual Spring 2027 $713 Register
Tue 07 Dec 2027 Thu 09 Dec 2027 Virtual Summer 2027 $713 Register
Wed 22 Dec 2027 Fri 24 Dec 2027 Virtual Summer 2027 $713 Register
Mon 03 Jan 2028 Wed 05 Jan 2028 Virtual Summer 2027 $713 Register
On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 445 sessions across 26 venues
Start End Venue Season Price Action
Wed 30 Sep 2026 Fri 02 Oct 2026 Victoria Falls, Zimbabwe Spring 2026 $2,014 Register
Mon 05 Oct 2026 Wed 07 Oct 2026 Nairobi, Kenya Spring 2026 $2,770 Register
Mon 05 Oct 2026 Wed 07 Oct 2026 Lusaka, Zambia Spring 2026 $2,014 Register
Tue 06 Oct 2026 Thu 08 Oct 2026 Kigali, Rwanda Spring 2026 $2,770 Register
Tue 06 Oct 2026 Thu 08 Oct 2026 Windhoek, Namibia Spring 2026 $2,014 Register
In-House training — we bring the trainer to your organisation, tailored to your team.
Start End Delivery Season Price Action
Wed 30 Sep 2026 Fri 02 Oct 2026 Your Premises Spring 2026 $929 Register
Mon 12 Oct 2026 Wed 14 Oct 2026 Your Premises Spring 2026 $929 Register
Wed 16 Dec 2026 Fri 18 Dec 2026 Your Premises Summer 2026 $929 Register
Mon 11 Jan 2027 Wed 13 Jan 2027 Your Premises Summer 2026 $929 Register
Tue 09 Feb 2027 Thu 11 Feb 2027 Your Premises Summer 2026 $929 Register
Mon 08 Mar 2027 Wed 10 Mar 2027 Your Premises Autumn 2027 $929 Register
Tue 09 Mar 2027 Thu 11 Mar 2027 Your Premises Autumn 2027 $929 Register
Wed 10 Mar 2027 Fri 12 Mar 2027 Your Premises Autumn 2027 $929 Register
Wed 16 Jun 2027 Fri 18 Jun 2027 Your Premises Winter 2027 $929 Register
Mon 28 Jun 2027 Wed 30 Jun 2027 Your Premises Winter 2027 $929 Register
Tue 13 Jul 2027 Thu 15 Jul 2027 Your Premises Winter 2027 $929 Register
Wed 15 Sep 2027 Fri 17 Sep 2027 Your Premises Spring 2027 $929 Register
Mon 27 Sep 2027 Wed 29 Sep 2027 Your Premises Spring 2027 $929 Register
Tue 12 Oct 2027 Thu 14 Oct 2027 Your Premises Spring 2027 $929 Register
Wed 15 Dec 2027 Fri 17 Dec 2027 Your Premises Summer 2027 $929 Register
Mon 27 Dec 2027 Wed 29 Dec 2027 Your Premises Summer 2027 $929 Register
Tue 11 Jan 2028 Thu 13 Jan 2028 Your Premises Summer 2027 $929 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

View Sessions & Register Get A Quote Download Course Brochure
Have an account?

Sign in to track your applications and manage your cart.

Related Courses

Other Custom Courses courses at NQF level 5 learners on this page also viewed.

Browse the full Custom Courses category for custom courses training programmes.