Custom Courses Energy, Oil and Gas

Crude Oil Processing Training

SAQA US AATICD-0382 | NQF 5 | Credits 4 | Duration 2 Days
From $610 per delegate

Description

This course equips learners with the fundamental knowledge and practical skills required to safely and efficiently process crude oil. It covers the entire processing chain from receipt and storage to separation, treatment, and refining, with a strong emphasis on operational safety, environmental compliance, and quality control.

Learning Outcomes

  • Apply principles of crude oil composition and properties to identify processing requirements.
  • Demonstrate safe handling and storage procedures for crude oil and its fractions.
  • Implement separation and treatment processes to produce specification-grade products.
  • Analyze process parameters to optimize yield and quality while minimizing environmental impact.
  • Evaluate emergency response procedures and risk mitigation strategies in crude oil processing.
  • Design basic process flow diagrams for crude oil processing units.

Target Audience

This course is designed for process operators, technicians, and supervisors working in the petroleum industry, as well as individuals seeking to enter the field of crude oil processing.

Prerequisites

None — open enrollment

Course Outline

Day 1: Fundamentals of Crude Oil and Processing

Objectives:
• Explain the origin, composition, and properties of crude oil
• Identify the main processing steps in a crude oil refinery
• Describe the basic principles of separation processes (distillation, etc.)
• Recognize the importance of safety and environmental considerations in crude oil processing

Topics:
• Overview of crude oil: formation, types, and characteristics
• Key crude oil properties (API gravity, sulfur content, etc.)
• Introduction to refinery processes: atmospheric and vacuum distillation
• Separation principles: phase behaviour and distillation columns
• Overview of product streams: gas, naphtha, kerosene, diesel, residue
• Safety fundamentals: hazards, PPE, and emergency procedures
• Environmental aspects: emissions and waste management
• Quality control: sampling and basic laboratory tests

Day 2: Advanced Processing and Practical Application

Objectives:
• Describe advanced conversion processes (cracking, reforming, etc.)
• Explain the role of treating and blending in product quality
• Apply process control and optimisation principles
• Integrate knowledge to troubleshoot common processing issues
• Practically demonstrate key skills in a simulated or lab environment

Topics:
• Conversion processes: catalytic cracking, hydrocracking, coking
• Upgrading processes: reforming, isomerisation, alkylation
• Treating processes: desalting, desulfurisation, sweetening
• Blending for product specifications
• Process control: instrumentation, control loops, and optimisation
• Troubleshooting common operational problems
• Energy efficiency and waste minimisation
• Case studies of refinery operations

Practicals

6 hours of practicals To be conducted online or on-campus or in-house
Overview

Practical sessions are integral to this course, allowing learners to apply theoretical knowledge to hands-on activities. They reinforce understanding of separation processes, quality testing, and process control, which are essential for safe and efficient crude oil processing.

Practical Activities
  • Practical 1: Distillation Column Simulation — Learners operate a lab-scale distillation column or a computer simulation to separate a crude oil surrogate into fractions and observe temperature profiles. (2h)
  • Practical 2: Crude Oil Quality Testing — Learners perform standard laboratory tests on crude oil samples, including density, viscosity, and water content, and compare results to specifications. (2h)
  • Practical 3: Process Control and Troubleshooting — Using a simulated control panel, learners adjust process parameters to maintain product quality and respond to simulated faults. (2h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Wed 07 Oct 2026 Thu 08 Oct 2026 Virtual Spring 2026 $610 Register
Wed 09 Dec 2026 Thu 10 Dec 2026 Virtual Summer 2026 $610 Register
Wed 06 Jan 2027 Thu 07 Jan 2027 Virtual Summer 2026 $610 Register
Wed 03 Feb 2027 Thu 04 Feb 2027 Virtual Summer 2026 $610 Register
Wed 03 Mar 2027 Thu 04 Mar 2027 Virtual Autumn 2027 $610 Register
Wed 09 Jun 2027 Thu 10 Jun 2027 Virtual Winter 2027 $610 Register
Wed 23 Jun 2027 Thu 24 Jun 2027 Virtual Winter 2027 $610 Register
Wed 07 Jul 2027 Thu 08 Jul 2027 Virtual Winter 2027 $610 Register
Wed 08 Sep 2027 Thu 09 Sep 2027 Virtual Spring 2027 $610 Register
Wed 22 Sep 2027 Thu 23 Sep 2027 Virtual Spring 2027 $610 Register
Wed 06 Oct 2027 Thu 07 Oct 2027 Virtual Spring 2027 $610 Register
Wed 08 Dec 2027 Thu 09 Dec 2027 Virtual Summer 2027 $610 Register
Wed 22 Dec 2027 Thu 23 Dec 2027 Virtual Summer 2027 $610 Register
Wed 05 Jan 2028 Thu 06 Jan 2028 Virtual Summer 2027 $610 Register
On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 393 sessions across 26 venues
Start End Venue Season Price Action
Thu 01 Oct 2026 Fri 02 Oct 2026 Shenzhen, China Spring 2026 $6,048 Register
Mon 05 Oct 2026 Tue 06 Oct 2026 Nairobi, Kenya Spring 2026 $2,484 Register
Mon 05 Oct 2026 Tue 06 Oct 2026 Bangkok, Thailand Spring 2026 $4,968 Register
Tue 06 Oct 2026 Wed 07 Oct 2026 Windhoek, Namibia Spring 2026 $1,728 Register
Wed 07 Oct 2026 Thu 08 Oct 2026 Kigali, Rwanda Spring 2026 $2,484 Register
In-House training — we bring the trainer to your organisation, tailored to your team.
Start End Delivery Season Price Action
Thu 01 Oct 2026 Fri 02 Oct 2026 Your Premises Spring 2026 $794 Register
Thu 15 Oct 2026 Fri 16 Oct 2026 Your Premises Spring 2026 $794 Register
Thu 17 Dec 2026 Fri 18 Dec 2026 Your Premises Summer 2026 $794 Register
Thu 14 Jan 2027 Fri 15 Jan 2027 Your Premises Summer 2026 $794 Register
Thu 11 Feb 2027 Fri 12 Feb 2027 Your Premises Summer 2026 $794 Register
Thu 11 Mar 2027 Fri 12 Mar 2027 Your Premises Autumn 2027 $794 Register
Thu 17 Jun 2027 Fri 18 Jun 2027 Your Premises Winter 2027 $794 Register
Thu 01 Jul 2027 Fri 02 Jul 2027 Your Premises Winter 2027 $794 Register
Thu 15 Jul 2027 Fri 16 Jul 2027 Your Premises Winter 2027 $794 Register
Thu 16 Sep 2027 Fri 17 Sep 2027 Your Premises Spring 2027 $794 Register
Thu 30 Sep 2027 Fri 01 Oct 2027 Your Premises Spring 2027 $794 Register
Thu 14 Oct 2027 Fri 15 Oct 2027 Your Premises Spring 2027 $794 Register
Thu 16 Dec 2027 Fri 17 Dec 2027 Your Premises Summer 2027 $794 Register
Thu 30 Dec 2027 Fri 31 Dec 2027 Your Premises Summer 2027 $794 Register
Thu 13 Jan 2028 Fri 14 Jan 2028 Your Premises Summer 2027 $794 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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