Custom Courses Energy, Oil and Gas

API 577 Welding Inspection Training

SAQA US AATICD-0422 | NQF 5 | Credits 4 | Duration 2 Days
From $610 per delegate

Description

This course equips welding inspectors with the knowledge and skills to perform visual weld inspection in accordance with API 577, ensuring the integrity and safety of welded components in the oil, gas, and petrochemical industries. Participants will learn to interpret welding procedures, identify discontinuities, and apply acceptance criteria, thereby contributing to quality assurance and safety compliance.

Learning Outcomes

  • Apply the principles of API 577 to visual inspection of welds, including pre-weld, during-weld, and post-weld inspection.
  • Analyze welding procedures and qualifications to ensure compliance with applicable codes and standards.
  • Evaluate weld discontinuities using appropriate acceptance criteria and determine their significance.
  • Demonstrate proper use of inspection tools and gauges to measure weld dimensions and detect surface discontinuities.
  • Implement documentation and reporting procedures for weld inspection results, including nonconformance reports.
  • Analyze the role of the welding inspector in quality assurance and safety management systems.

Target Audience

This course is designed for welding inspectors, quality control personnel, engineers, and supervisors involved in welding inspection and quality assurance within the oil, gas, petrochemical, and related industries.

Prerequisites

None — open enrollment

Course Outline

Day 1: Fundamentals of Welding Inspection

Objectives:
• Explain the role and responsibilities of a welding inspector.
• Identify common welding processes and their applications.
• Describe welding defects and their causes.
• Interpret welding symbols and specifications.
• Apply acceptance criteria for visual inspection.

Topics:
• Introduction to API 577 and the role of the welding inspector.
• Overview of welding processes (SMAW, GMAW, FCAW, GTAW, SAW).
• Welding metallurgy and heat-affected zone (HAZ).
• Common weld defects: porosity, slag inclusion, lack of fusion, cracks.
• Welding symbols and blueprint reading.
• Welding procedure specifications (WPS) and procedure qualification records (PQR).
• Visual inspection tools and techniques.
• Acceptance criteria per API 577 and relevant codes.

Day 2: Advanced Inspection Techniques and Practical Application

Objectives:
• Apply visual inspection techniques to evaluate weld quality.
• Use measuring tools and gauges to verify weld dimensions.
• Interpret NDT results and understand their limitations.
• Document inspection findings and prepare reports.
• Apply relevant codes and standards to make acceptance decisions.

Topics:
• Advanced visual inspection: fit-up, alignment, and dimensional checks.
• Use of weld inspection gauges (e.g., fillet weld gauge, bridge cam gauge).
• Introduction to non-destructive testing (NDT) methods: RT, UT, MT, PT.
• Interpretation of NDT reports and correlation with visual findings.
• Documentation and reporting of inspection results.
• Review of API 577 exam format and sample questions.
• Case studies and group discussions on real-world inspection scenarios.

Practicals

6 hours of practicals To be conducted online or on-campus or in-house
Overview

The practical component is essential for developing hands-on visual inspection skills. Learners will practice using inspection tools on sample welds, interpret defects, and document findings, reinforcing theoretical knowledge.

Practical Activities
  • Visual Inspection of Welds — Learners will visually inspect sample welds (both acceptable and defective) using appropriate tools and identify defects. (2h)
  • Dimensional Inspection and Gauge Use — Learners will use various weld inspection gauges to measure weld dimensions and check fit-up on mock assemblies. (2h)
  • Inspection Report Writing — Learners will complete inspection reports based on their findings from the previous practical sessions. (2h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Wed 07 Oct 2026 Thu 08 Oct 2026 Virtual Spring 2026 $610 Register
Wed 09 Dec 2026 Thu 10 Dec 2026 Virtual Summer 2026 $610 Register
Wed 06 Jan 2027 Thu 07 Jan 2027 Virtual Summer 2026 $610 Register
Wed 03 Feb 2027 Thu 04 Feb 2027 Virtual Summer 2026 $610 Register
Wed 03 Mar 2027 Thu 04 Mar 2027 Virtual Autumn 2027 $610 Register
Wed 09 Jun 2027 Thu 10 Jun 2027 Virtual Winter 2027 $610 Register
Wed 23 Jun 2027 Thu 24 Jun 2027 Virtual Winter 2027 $610 Register
Wed 07 Jul 2027 Thu 08 Jul 2027 Virtual Winter 2027 $610 Register
Wed 08 Sep 2027 Thu 09 Sep 2027 Virtual Spring 2027 $610 Register
Wed 22 Sep 2027 Thu 23 Sep 2027 Virtual Spring 2027 $610 Register
Wed 06 Oct 2027 Thu 07 Oct 2027 Virtual Spring 2027 $610 Register
Wed 08 Dec 2027 Thu 09 Dec 2027 Virtual Summer 2027 $610 Register
Wed 22 Dec 2027 Thu 23 Dec 2027 Virtual Summer 2027 $610 Register
Wed 05 Jan 2028 Thu 06 Jan 2028 Virtual Summer 2027 $610 Register
On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 393 sessions across 26 venues
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Thu 01 Oct 2026 Fri 02 Oct 2026 Shenzhen, China Spring 2026 $6,048 Register
Mon 05 Oct 2026 Tue 06 Oct 2026 Nairobi, Kenya Spring 2026 $2,484 Register
Mon 05 Oct 2026 Tue 06 Oct 2026 Bangkok, Thailand Spring 2026 $4,968 Register
Tue 06 Oct 2026 Wed 07 Oct 2026 Windhoek, Namibia Spring 2026 $1,728 Register
Wed 07 Oct 2026 Thu 08 Oct 2026 Kigali, Rwanda Spring 2026 $2,484 Register
In-House training — we bring the trainer to your organisation, tailored to your team.
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Thu 01 Oct 2026 Fri 02 Oct 2026 Your Premises Spring 2026 $794 Register
Thu 15 Oct 2026 Fri 16 Oct 2026 Your Premises Spring 2026 $794 Register
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Thu 14 Jan 2027 Fri 15 Jan 2027 Your Premises Summer 2026 $794 Register
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Thu 17 Jun 2027 Fri 18 Jun 2027 Your Premises Winter 2027 $794 Register
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Thu 30 Sep 2027 Fri 01 Oct 2027 Your Premises Spring 2027 $794 Register
Thu 14 Oct 2027 Fri 15 Oct 2027 Your Premises Spring 2027 $794 Register
Thu 16 Dec 2027 Fri 17 Dec 2027 Your Premises Summer 2027 $794 Register
Thu 30 Dec 2027 Fri 31 Dec 2027 Your Premises Summer 2027 $794 Register
Thu 13 Jan 2028 Fri 14 Jan 2028 Your Premises Summer 2027 $794 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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