Custom Courses Energy, Oil and Gas

API 579 Fitness-for-Service Training

SAQA US AATICD-0423 | NQF 5 | Credits 6 | Duration 3 Days
From $713 per delegate

Description

This course equips engineers and inspection personnel with the knowledge and skills to apply API 579 Fitness-for-Service (FFS) assessment methodologies to in-service equipment. Participants will learn to evaluate flaws and damage mechanisms, determine remaining life, and make run-repair-replace decisions that ensure safety and reliability while optimizing operational costs.

Learning Outcomes

  • Apply the API 579 FFS assessment procedures to identify and categorize damage mechanisms and flaws.
  • Analyze the fitness-for-service of components using Level 1, Level 2, and Level 3 assessment methods.
  • Evaluate the remaining strength and remaining life of equipment using appropriate assessment techniques.
  • Design a risk-based inspection and maintenance plan based on FFS assessment results.
  • Demonstrate the ability to document and report FFS assessments in accordance with API 579 standards.
  • Implement FFS assessments to support run-repair-replace decisions and regulatory compliance.

Target Audience

Engineers, integrity specialists, inspectors, and maintenance managers involved in the assessment and management of pressure equipment, piping systems, and storage tanks in the oil, gas, petrochemical, and power generation industries.

Prerequisites

None — open enrollment. However, a background in engineering or a related technical field is recommended.

Course Outline

Day 1: Introduction to Fitness-for-Service and API 579

Objectives:
• Understand the purpose and scope of API 579 Fitness-for-Service (FFS) assessments.
• Identify the key components of an FFS assessment and the role of remaining strength factors.
• Recognize the importance of FFS in the context of pressure equipment integrity management.
• Apply the screening criteria for various damage mechanisms.
• Interpret the applicability and limitations of API 579.

Topics:
• Overview of FFS and its role in asset integrity management
• Introduction to API 579 and its relationship with other codes (e.g., ASME B31.3, ASME Section VIII)
• FFS assessment levels (Level 1, 2, 3) and when to use each
• Damage mechanisms covered by API 579 (e.g., metal loss, cracking, distortion)
• Data requirements for FFS assessments (inspection data, material properties, operating conditions)
• Introduction to remaining strength factor (RSF) and its calculation
• Worked examples of simple Level 1 assessments

Day 2: Assessment of Specific Damage Mechanisms

Objectives:
• Apply API 579 procedures for assessing generalized and localized metal loss.
• Evaluate pitting corrosion and blisters using appropriate assessment levels.
• Perform assessments for crack-like flaws using FAD and KIC methods.
• Understand the assessment of fire damage and other high-temperature damage.
• Use the API 579 software tools or spreadsheets for calculations.

Topics:
• Assessment of generalized metal loss (Part 4)
• Assessment of localized metal loss (Part 5)
• Assessment of pitting corrosion (Part 6)
• Assessment of blisters and hydrogen-induced damage (Part 7)
• Assessment of crack-like flaws (Part 9) – FAD and KIC approaches
• Assessment of fire damage (Part 11)
• Introduction to remaining life calculations and run-repair-replace decisions
• Case studies demonstrating the application of each procedure

Day 3: Advanced Applications, Documentation, and Integration

Objectives:
• Apply FFS principles to complex scenarios such as multiple damage mechanisms and remaining life predictions.
• Understand the role of FFS in risk-based inspection (RBI) and plant lifecycle management.
• Interpret results and make run-repair-replace decisions with confidence.
• Prepare and document FFS assessment reports in accordance with API 579.
• Integrate FFS with other integrity management processes and regulatory requirements.

Topics:
• Advanced considerations: multiple damage mechanisms, interaction effects, and limitations
• Remaining life assessment and interval determination
• FFS and its integration with RBI (API 580/581) and plant integrity management
• Documentation requirements for FFS assessments
• Reporting and communication of results to stakeholders
• Review of case studies and group discussion
• Final assessment and wrap-up

Practicals

8 hours of practicals To be conducted online or on-campus or in-house
Overview

The practicals provide hands-on experience in applying API 579 assessment procedures to realistic inspection data. Learners will use calculation tools and software to perform Level 1 and Level 2 assessments, interpret results, and make run-repair-replace decisions.

Practical Activities
  • Metal Loss Assessment — Learners will use provided inspection data (wall thickness readings) to perform a Level 1 and Level 2 assessment of generalized metal loss on a pressure vessel. (3h)
  • Crack-Like Flaw Assessment — Learners will evaluate a crack-like flaw in a cylinder using the Failure Assessment Diagram (FAD) approach from API 579 Part 9. (3h)
  • Pitting Corrosion Assessment — Learners will assess pitting corrosion on a pipe using the criteria in API 579 Part 6, including pit density and remaining strength calculations. (2h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
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Wed 07 Oct 2026 Fri 09 Oct 2026 Virtual Spring 2026 $713 Register
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Wed 05 Jan 2028 Fri 07 Jan 2028 Virtual Summer 2027 $713 Register
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Mon 10 Jan 2028 Wed 12 Jan 2028 Your Premises Summer 2027 $929 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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