Custom Courses Energy, Oil and Gas

API 580 Risk-Based Inspection Training

SAQA US AATICD-0420 | NQF 5 | Credits 6 | Duration 3 Days
From $713 per delegate

Description

This course provides comprehensive training in API 580 Risk-Based Inspection (RBI) methodology, enabling delegates to develop and implement RBI programs that optimise inspection resources while ensuring asset integrity and safety. Participants will gain the skills to assess and manage risk in pressure equipment and piping systems, aligning with international best practices and regulatory requirements.

Learning Outcomes

  • Apply the API 580 methodology to identify and assess risks associated with pressure equipment and piping systems.
  • Analyze inspection data and failure modes to determine appropriate inspection intervals and methods.
  • Evaluate the effectiveness of existing inspection programs and identify opportunities for optimization.
  • Design a risk-based inspection plan that balances safety, reliability, and cost efficiency.
  • Implement RBI processes within an asset integrity management framework, ensuring compliance with relevant regulations and standards.
  • Demonstrate the ability to communicate RBI results and recommendations to stakeholders effectively.

Target Audience

This course is designed for inspection engineers, maintenance managers, reliability engineers, and technical personnel responsible for the integrity and safety of pressure equipment in the oil, gas, petrochemical, and chemical industries.

Prerequisites

None — open enrollment. However, a basic understanding of pressure equipment inspection and maintenance concepts is beneficial.

Course Outline

Day 1: Fundamentals of Risk-Based Inspection

Objectives:
• Understand the principles and purpose of Risk-Based Inspection (RBI)
• Identify the key terms and concepts used in RBI methodology
• Recognize the role of RBI in asset integrity management
• Differentiate between RBI and traditional inspection approaches

Topics:
• Introduction to RBI and its benefits
• Overview of API 580 and related standards (API 570, API 510)
• Key definitions: risk, likelihood, consequence, and risk matrix
• Types of degradation mechanisms and failure modes
• Data requirements for RBI analysis
• Overview of the RBI process (planning, data collection, risk assessment, inspection planning)
• Roles and responsibilities of personnel in RBI
• Regulatory and safety implications of RBI

Day 2: Risk Assessment and Inspection Planning

Objectives:
• Apply methodologies to assess likelihood and consequence of failure
• Use risk matrices to prioritize equipment for inspection
• Develop risk-based inspection plans and intervals
• Interpret RBI results to optimize inspection strategies
• Understand the importance of data quality and documentation

Topics:
• Likelihood of failure: degradation mechanisms, damage rates, and probability
• Consequence of failure: safety, environmental, and economic impacts
• Risk calculation and risk matrix development
• Inspection effectiveness and its impact on risk
• Establishing inspection intervals based on risk
• Developing inspection plans (methods, scope, frequency)
• Documentation and record-keeping requirements
• Case studies illustrating RBI application

Day 3: Implementation, Management, and Continuous Improvement

Objectives:
• Implement an RBI program within an organization
• Integrate RBI with other integrity management systems
• Review and update RBI assessments over time
• Address challenges and best practices in RBI
• Prepare for API 580 certification

Topics:
• Implementation steps: gap analysis, resource allocation, and training
• Integration with reliability-centered maintenance and asset integrity management
• Managing RBI within a management of change system
• Review cycles and updating risk assessments
• Performance monitoring and key performance indicators
• Common pitfalls and best practices
• Regulatory and industry expectations
• Preparation tips for API 580 certification exam

Practicals

8 hours of practicals To be conducted online or on-campus or in-house
Overview

Practical sessions provide hands-on experience in applying RBI concepts to realistic scenarios. Learners will practice risk assessment, inspection planning, and documentation using case studies and simulated data.

Practical Activities
  • Risk Assessment Exercise — Given a set of equipment data, learners will calculate likelihood and consequence scores, and determine risk levels using a risk matrix. (3h)
  • Inspection Plan Development — Using the risk assessment results, learners will develop a risk-based inspection plan for selected equipment, including methods and intervals. (3h)
  • RBI Program Review and Update — Learners will review a sample RBI program, identify gaps, and propose updates based on new data or changes in operating conditions. (2h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Wed 07 Oct 2026 Fri 09 Oct 2026 Virtual Spring 2026 $713 Register
Mon 07 Dec 2026 Wed 09 Dec 2026 Virtual Summer 2026 $713 Register
Tue 05 Jan 2027 Thu 07 Jan 2027 Virtual Summer 2026 $713 Register
Wed 03 Feb 2027 Fri 05 Feb 2027 Virtual Summer 2026 $713 Register
Mon 01 Mar 2027 Wed 03 Mar 2027 Virtual Autumn 2027 $713 Register
Tue 02 Mar 2027 Thu 04 Mar 2027 Virtual Autumn 2027 $713 Register
Wed 03 Mar 2027 Fri 05 Mar 2027 Virtual Autumn 2027 $713 Register
Mon 07 Jun 2027 Wed 09 Jun 2027 Virtual Winter 2027 $713 Register
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Wed 07 Jul 2027 Fri 09 Jul 2027 Virtual Winter 2027 $713 Register
Mon 06 Sep 2027 Wed 08 Sep 2027 Virtual Spring 2027 $713 Register
Tue 21 Sep 2027 Thu 23 Sep 2027 Virtual Spring 2027 $713 Register
Wed 06 Oct 2027 Fri 08 Oct 2027 Virtual Spring 2027 $713 Register
Mon 06 Dec 2027 Wed 08 Dec 2027 Virtual Summer 2027 $713 Register
Tue 21 Dec 2027 Thu 23 Dec 2027 Virtual Summer 2027 $713 Register
Wed 05 Jan 2028 Fri 07 Jan 2028 Virtual Summer 2027 $713 Register
On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 445 sessions across 26 venues
Start End Venue Season Price Action
Wed 30 Sep 2026 Fri 02 Oct 2026 Victoria Falls, Zimbabwe Spring 2026 $2,014 Register
Mon 05 Oct 2026 Wed 07 Oct 2026 Nairobi, Kenya Spring 2026 $2,770 Register
Mon 05 Oct 2026 Wed 07 Oct 2026 Lusaka, Zambia Spring 2026 $2,014 Register
Tue 06 Oct 2026 Thu 08 Oct 2026 Kigali, Rwanda Spring 2026 $2,770 Register
Tue 06 Oct 2026 Thu 08 Oct 2026 Windhoek, Namibia Spring 2026 $2,014 Register
In-House training — we bring the trainer to your organisation, tailored to your team.
Start End Delivery Season Price Action
Wed 30 Sep 2026 Fri 02 Oct 2026 Your Premises Spring 2026 $929 Register
Mon 12 Oct 2026 Wed 14 Oct 2026 Your Premises Spring 2026 $929 Register
Tue 15 Dec 2026 Thu 17 Dec 2026 Your Premises Summer 2026 $929 Register
Wed 13 Jan 2027 Fri 15 Jan 2027 Your Premises Summer 2026 $929 Register
Mon 08 Feb 2027 Wed 10 Feb 2027 Your Premises Summer 2026 $929 Register
Mon 08 Mar 2027 Wed 10 Mar 2027 Your Premises Autumn 2027 $929 Register
Tue 09 Mar 2027 Thu 11 Mar 2027 Your Premises Autumn 2027 $929 Register
Wed 10 Mar 2027 Fri 12 Mar 2027 Your Premises Autumn 2027 $929 Register
Tue 15 Jun 2027 Thu 17 Jun 2027 Your Premises Winter 2027 $929 Register
Wed 30 Jun 2027 Fri 02 Jul 2027 Your Premises Winter 2027 $929 Register
Mon 12 Jul 2027 Wed 14 Jul 2027 Your Premises Winter 2027 $929 Register
Tue 14 Sep 2027 Thu 16 Sep 2027 Your Premises Spring 2027 $929 Register
Wed 29 Sep 2027 Fri 01 Oct 2027 Your Premises Spring 2027 $929 Register
Mon 11 Oct 2027 Wed 13 Oct 2027 Your Premises Spring 2027 $929 Register
Tue 14 Dec 2027 Thu 16 Dec 2027 Your Premises Summer 2027 $929 Register
Wed 29 Dec 2027 Fri 31 Dec 2027 Your Premises Summer 2027 $929 Register
Mon 10 Jan 2028 Wed 12 Jan 2028 Your Premises Summer 2027 $929 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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