Custom Courses Energy, Oil and Gas

Compressor Maintenance Training

SAQA US AATICD-0435 | NQF 5 | Credits 4 | Duration 2 Days
From $610 per delegate

Description

This course equips maintenance personnel with the knowledge and skills to perform compressor maintenance safely and effectively. It covers the principles of compressor operation, routine maintenance procedures, fault diagnosis, and safety protocols, ensuring optimal performance and longevity of equipment.

Learning Outcomes

  • Apply safety regulations and procedures when performing compressor maintenance tasks.
  • Analyze compressor performance data to identify potential faults and maintenance needs.
  • Evaluate the condition of compressor components and determine appropriate maintenance actions.
  • Demonstrate the correct procedures for routine compressor maintenance, including lubrication, filter replacement, and belt tensioning.
  • Implement a systematic approach to diagnosing and rectifying common compressor faults.
  • Design a maintenance schedule for a compressor system based on manufacturer specifications and operational requirements.

Target Audience

This course is designed for maintenance technicians, mechanical fitters, and plant operators who are responsible for the upkeep of compressors in industrial or commercial settings.

Prerequisites

None — open enrollment

Course Outline

Day 1: Compressor Fundamentals and Maintenance Principles

Objectives:
• Explain the operating principles and types of compressors used in industry
• Identify key components and their functions in a typical compressor system
• Describe the importance of a systematic maintenance plan and safety procedures
• Interpret manufacturer specifications and maintenance schedules
• Perform pre-maintenance inspections and risk assessments

Topics:
• Introduction to compressors: types (reciprocating, rotary, centrifugal) and applications
• Compressor system components: cylinders, valves, pistons, seals, bearings, lubrication systems
• Operating principles: thermodynamics, compression cycles, and efficiency
• Maintenance planning: preventive, predictive, and corrective strategies
• Safety in compressor maintenance: lockout/tagout, pressure isolation, and PPE
• Tools and equipment for compressor maintenance
• Documentation and record-keeping: maintenance logs and checklists
• Workshop safety and housekeeping practices

Day 2: Advanced Maintenance Techniques and Troubleshooting

Objectives:
• Perform detailed inspection and diagnostic procedures on compressor components
• Apply advanced maintenance techniques such as valve overhaul and bearing replacement
• Conduct performance tests and interpret results to identify faults
• Implement corrective actions and repairs according to manufacturer specifications
• Develop a maintenance schedule and contribute to continuous improvement

Topics:
• Advanced inspection techniques: wear analysis, clearance checks, and vibration analysis
• Overhaul procedures for valves, pistons, and cylinders
• Bearing maintenance: types, fitting, and alignment
• Lubrication systems: oil types, contamination control, and oil analysis
• Performance testing: flow, pressure, and power measurements
• Troubleshooting common faults: abnormal noise, overheating, leakage, and capacity loss
• Repair and reassembly procedures: tolerances, torque, and sealing
• Commissioning and handover after maintenance

Practicals

6 hours of practicals To be conducted online or on-campus or in-house
Overview

The practicals are integral to this course, allowing learners to apply theoretical knowledge in a controlled workshop environment. They will engage in hands-on inspection, disassembly, measurement, and reassembly of compressor components, developing essential skills for safe and effective maintenance.

Practical Activities
  • Compressor Component Identification and Inspection — Learners will work in groups to identify major components of a reciprocating compressor, perform visual and dimensional inspections, and record findings. (2h)
  • Valve Overhaul and Reassembly — Learners will disassemble, inspect, and replace valve components, then reassemble and test the valve for proper sealing. (2h)
  • Bearing Replacement and Alignment — Learners will remove a bearing, measure shaft and housing dimensions, fit a new bearing, and check alignment using dial indicators. (2h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Thu 08 Oct 2026 Fri 09 Oct 2026 Virtual Spring 2026 $610 Register
Thu 10 Dec 2026 Fri 11 Dec 2026 Virtual Summer 2026 $610 Register
Thu 07 Jan 2027 Fri 08 Jan 2027 Virtual Summer 2026 $610 Register
Thu 04 Feb 2027 Fri 05 Feb 2027 Virtual Summer 2026 $610 Register
Thu 04 Mar 2027 Fri 05 Mar 2027 Virtual Autumn 2027 $610 Register
Thu 10 Jun 2027 Fri 11 Jun 2027 Virtual Winter 2027 $610 Register
Thu 24 Jun 2027 Fri 25 Jun 2027 Virtual Winter 2027 $610 Register
Thu 08 Jul 2027 Fri 09 Jul 2027 Virtual Winter 2027 $610 Register
Thu 09 Sep 2027 Fri 10 Sep 2027 Virtual Spring 2027 $610 Register
Thu 23 Sep 2027 Fri 24 Sep 2027 Virtual Spring 2027 $610 Register
Thu 07 Oct 2027 Fri 08 Oct 2027 Virtual Spring 2027 $610 Register
Thu 09 Dec 2027 Fri 10 Dec 2027 Virtual Summer 2027 $610 Register
Thu 23 Dec 2027 Fri 24 Dec 2027 Virtual Summer 2027 $610 Register
Thu 06 Jan 2028 Fri 07 Jan 2028 Virtual Summer 2027 $610 Register
On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 394 sessions across 26 venues
Start End Venue Season Price Action
Thu 01 Oct 2026 Fri 02 Oct 2026 Maseru, Lesotho Spring 2026 $1,566 Register
Thu 01 Oct 2026 Fri 02 Oct 2026 Victoria Falls, Zimbabwe Spring 2026 $1,728 Register
Mon 05 Oct 2026 Tue 06 Oct 2026 Mbabane, Eswatini Spring 2026 $1,566 Register
Mon 05 Oct 2026 Tue 06 Oct 2026 Lusaka, Zambia Spring 2026 $1,728 Register
Tue 06 Oct 2026 Wed 07 Oct 2026 Nairobi, Kenya Spring 2026 $2,484 Register
In-House training — we bring the trainer to your organisation, tailored to your team.
Start End Delivery Season Price Action
Mon 12 Oct 2026 Tue 13 Oct 2026 Your Premises Spring 2026 $794 Register
Mon 14 Dec 2026 Tue 15 Dec 2026 Your Premises Summer 2026 $794 Register
Mon 11 Jan 2027 Tue 12 Jan 2027 Your Premises Summer 2026 $794 Register
Mon 08 Feb 2027 Tue 09 Feb 2027 Your Premises Summer 2026 $794 Register
Mon 08 Mar 2027 Tue 09 Mar 2027 Your Premises Autumn 2027 $794 Register
Mon 14 Jun 2027 Tue 15 Jun 2027 Your Premises Winter 2027 $794 Register
Mon 28 Jun 2027 Tue 29 Jun 2027 Your Premises Winter 2027 $794 Register
Mon 12 Jul 2027 Tue 13 Jul 2027 Your Premises Winter 2027 $794 Register
Mon 13 Sep 2027 Tue 14 Sep 2027 Your Premises Spring 2027 $794 Register
Mon 27 Sep 2027 Tue 28 Sep 2027 Your Premises Spring 2027 $794 Register
Mon 11 Oct 2027 Tue 12 Oct 2027 Your Premises Spring 2027 $794 Register
Mon 13 Dec 2027 Tue 14 Dec 2027 Your Premises Summer 2027 $794 Register
Mon 27 Dec 2027 Tue 28 Dec 2027 Your Premises Summer 2027 $794 Register
Mon 10 Jan 2028 Tue 11 Jan 2028 Your Premises Summer 2027 $794 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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