Custom Courses Energy, Oil and Gas

Corrosion Management in Oil & Gas Training

SAQA US AATICD-0424 | NQF 5 | Credits 6 | Duration 3 Days
From $713 per delegate

Description

This course equips learners with the knowledge and skills to effectively manage corrosion in oil and gas facilities, ensuring asset integrity, safety, and operational efficiency. Participants will understand corrosion mechanisms, assessment techniques, and mitigation strategies, and apply them to real-world scenarios.

Learning Outcomes

  • Apply fundamental principles of corrosion science to identify and classify corrosion types in oil and gas environments.
  • Analyze corrosion risk factors and evaluate the effectiveness of corrosion management systems.
  • Design corrosion monitoring programs and select appropriate inspection techniques for different assets.
  • Implement corrosion mitigation strategies including materials selection, coatings, cathodic protection, and chemical inhibition.
  • Demonstrate compliance with relevant South African and international standards and regulations in corrosion management.
  • Evaluate corrosion-related failures and recommend corrective actions to prevent recurrence.

Target Audience

This course is designed for engineers, technicians, maintenance planners, and operations personnel working in the oil and gas industry who are responsible for asset integrity and corrosion control.

Prerequisites

None — open enrollment

Course Outline

Day 1: Fundamentals of Corrosion and Its Impact

Objectives:
• Define corrosion and explain its economic and safety impact on oil and gas operations.
• Identify the main types of corrosion affecting upstream, midstream, and downstream facilities.
• Describe the basic electrochemical principles underlying corrosion processes.
• Recognize key factors influencing corrosion severity, such as environment, temperature, and material selection.

Topics:
• Introduction to corrosion: definition, costs, and safety implications
• Electrochemical basics: anodes, cathodes, electrolytes, and current flow
• Common corrosion types: uniform, pitting, galvanic, crevice, and erosion-corrosion
• Environmental factors: CO2, H2S, chlorides, and oxygen
• Overview of corrosion in oil and gas: from wellhead to refinery
• Regulatory and standards landscape (e.g., NACE, ISO)

Day 2: Corrosion Control Methods and Materials

Objectives:
• Evaluate various corrosion control strategies, including coatings, cathodic protection, and inhibitors.
• Select appropriate materials for oil and gas service based on corrosion resistance.
• Explain the principles and applications of cathodic protection (sacrificial and impressed current).
• Understand the role of chemical inhibition in mitigating internal corrosion.

Topics:
• Materials selection: carbon steel, stainless steels, and corrosion-resistant alloys
• Protective coatings: types, application, and inspection
• Cathodic protection: design, installation, and monitoring
• Corrosion inhibitors: mechanisms, selection, and injection systems
• Corrosion monitoring techniques: coupons, probes, and non-destructive testing
• Case studies of corrosion failures and mitigation in oil and gas

Day 3: Corrosion Management and Integrity Planning

Objectives:
• Develop a corrosion management framework aligned with industry best practices.
• Apply risk-based inspection (RBI) methodologies to prioritize integrity activities.
• Integrate corrosion monitoring data into maintenance and integrity management systems.
• Understand the role of corrosion management in asset integrity and safety cases.

Topics:
• Corrosion management systems: policy, organization, and processes
• Risk-based inspection (RBI): principles and implementation
• Corrosion loop diagrams and criticality assessment
• Data management and trending for proactive decision-making
• Integrity management standards (e.g., API 570, API 580)
• Emergency response and contingency planning for corrosion-related failures

Practicals

8 hours of practicals To be conducted online or on-campus or in-house
Overview

Hands-on practicals allow learners to apply corrosion theory to real-world scenarios. They will conduct visual inspections, use corrosion monitoring tools, and interpret data to make informed maintenance decisions.

Practical Activities
  • Corrosion Inspection and Monitoring — Learners will perform visual inspections on sample pipe sections, identify corrosion types, and use ultrasonic thickness gauges and corrosion coupons to measure corrosion rates. (3h)
  • Cathodic Protection System Testing — Learners will measure structure-to-electrolyte potentials using a multimeter and reference electrode, and adjust rectifier outputs to achieve protective criteria on a simulated pipeline section. (3h)
  • Corrosion Data Analysis and Risk Prioritization — Using provided inspection data, learners will calculate corrosion rates, assess remaining life, and prioritize inspection intervals based on risk-based inspection principles. (2h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Mon 05 Oct 2026 Wed 07 Oct 2026 Virtual Spring 2026 $713 Register
Tue 08 Dec 2026 Thu 10 Dec 2026 Virtual Summer 2026 $713 Register
Wed 06 Jan 2027 Fri 08 Jan 2027 Virtual Summer 2026 $713 Register
Mon 01 Feb 2027 Wed 03 Feb 2027 Virtual Summer 2026 $713 Register
Mon 01 Mar 2027 Wed 03 Mar 2027 Virtual Autumn 2027 $713 Register
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Tue 08 Jun 2027 Thu 10 Jun 2027 Virtual Winter 2027 $713 Register
Wed 23 Jun 2027 Fri 25 Jun 2027 Virtual Winter 2027 $713 Register
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Mon 04 Oct 2027 Wed 06 Oct 2027 Virtual Spring 2027 $713 Register
Tue 07 Dec 2027 Thu 09 Dec 2027 Virtual Summer 2027 $713 Register
Wed 22 Dec 2027 Fri 24 Dec 2027 Virtual Summer 2027 $713 Register
Mon 03 Jan 2028 Wed 05 Jan 2028 Virtual Summer 2027 $713 Register
On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 446 sessions across 26 venues
Start End Venue Season Price Action
Wed 30 Sep 2026 Fri 02 Oct 2026 Maseru, Lesotho Spring 2026 $1,852 Register
Wed 30 Sep 2026 Fri 02 Oct 2026 London, UK Spring 2026 $5,254 Register
Mon 05 Oct 2026 Wed 07 Oct 2026 Mbabane, Eswatini Spring 2026 $1,852 Register
Tue 06 Oct 2026 Thu 08 Oct 2026 Nairobi, Kenya Spring 2026 $2,770 Register
Tue 06 Oct 2026 Thu 08 Oct 2026 Lusaka, Zambia Spring 2026 $2,014 Register
In-House training — we bring the trainer to your organisation, tailored to your team.
Start End Delivery Season Price Action
Tue 13 Oct 2026 Thu 15 Oct 2026 Your Premises Spring 2026 $929 Register
Wed 16 Dec 2026 Fri 18 Dec 2026 Your Premises Summer 2026 $929 Register
Mon 11 Jan 2027 Wed 13 Jan 2027 Your Premises Summer 2026 $929 Register
Tue 09 Feb 2027 Thu 11 Feb 2027 Your Premises Summer 2026 $929 Register
Mon 08 Mar 2027 Wed 10 Mar 2027 Your Premises Autumn 2027 $929 Register
Tue 09 Mar 2027 Thu 11 Mar 2027 Your Premises Autumn 2027 $929 Register
Wed 10 Mar 2027 Fri 12 Mar 2027 Your Premises Autumn 2027 $929 Register
Wed 16 Jun 2027 Fri 18 Jun 2027 Your Premises Winter 2027 $929 Register
Mon 28 Jun 2027 Wed 30 Jun 2027 Your Premises Winter 2027 $929 Register
Tue 13 Jul 2027 Thu 15 Jul 2027 Your Premises Winter 2027 $929 Register
Wed 15 Sep 2027 Fri 17 Sep 2027 Your Premises Spring 2027 $929 Register
Mon 27 Sep 2027 Wed 29 Sep 2027 Your Premises Spring 2027 $929 Register
Tue 12 Oct 2027 Thu 14 Oct 2027 Your Premises Spring 2027 $929 Register
Wed 15 Dec 2027 Fri 17 Dec 2027 Your Premises Summer 2027 $929 Register
Mon 27 Dec 2027 Wed 29 Dec 2027 Your Premises Summer 2027 $929 Register
Tue 11 Jan 2028 Thu 13 Jan 2028 Your Premises Summer 2027 $929 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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