Custom Courses Energy, Oil and Gas

Advanced Tank Farm Operations in Oil and Gas Training

SAQA US AATICD-0564 | NQF 5 | Credits 20 | Duration 10 Days
From $1,420 per delegate

Description

This advanced course equips experienced tank farm operators and supervisors with the technical, safety, and management competencies required to oversee complex oil and gas storage operations. It focuses on advanced operational procedures, risk management, regulatory compliance, and emergency response, ensuring safe and efficient tank farm management.

Learning Outcomes

  • Apply advanced tank farm operational procedures to optimize throughput and product quality.
  • Analyze complex operational risks and implement mitigation strategies to ensure safety and integrity.
  • Evaluate the effectiveness of emergency response plans and conduct drills to improve preparedness.
  • Design preventive maintenance schedules and inspection protocols to extend asset life and minimize downtime.
  • Implement regulatory compliance measures and ensure adherence to environmental and safety standards.
  • Demonstrate leadership in coordinating multi-disciplinary teams during routine and emergency operations.

Target Audience

This course is designed for senior tank farm operators, shift supervisors, and operations team leaders in the oil and gas industry who are responsible for safe and efficient tank farm operations.

Prerequisites

Completion of a basic tank farm operations course or at least 2 years of hands-on experience in tank farm operations.

Course Outline

Day 1: Introduction to Advanced Tank Farm Operations

Objectives:
• Understand the role and importance of tank farms in the oil and gas industry
• Identify key components and layout of a typical tank farm
• Recognize safety and environmental regulations governing tank farm operations
• Describe the basic principles of liquid storage and handling

Topics:
• Overview of tank farm systems and their functions
• Types of tanks and their applications
• Tank farm layout and design considerations
• Regulatory framework (OSHA, EPA, SANS, etc.)
• Introduction to API 650, API 653, and other relevant standards
• Environmental and safety management systems

Day 2: Tank Design, Construction, and Maintenance

Objectives:
• Explain the design principles and materials used in tank construction
• Describe construction methods and quality assurance procedures
• Identify common tank defects and failure mechanisms
• Outline preventive maintenance programs for tanks

Topics:
• Tank design codes and standards (API 650, API 653)
• Materials selection and corrosion protection
• Construction techniques: welding, bolting, and concrete
• Inspection and testing during construction
• Common tank failures: corrosion, cracking, and foundation issues
• Maintenance strategies: preventive and predictive

Day 3: Instrumentation and Control Systems in Tank Farms

Objectives:
• Understand the role of instrumentation in tank farm operations
• Explain level, temperature, and pressure measurement principles
• Describe control systems and automation in tank farms
• Interpret data from tank gauging systems

Topics:
• Level measurement: radar, servo, and capacitance
• Temperature and pressure sensors
• Tank gauging systems and inventory management
• Control valves and actuators
• SCADA and DCS systems in tank farms
• Data acquisition and communication protocols

Day 4: Transfer Operations and Piping Systems

Objectives:
• Describe the principles of fluid transfer in tank farms
• Explain the design and operation of piping systems
• Identify different types of pumps and their applications
• Understand the importance of safe transfer procedures

Topics:
• Transfer methods: gravity, pumping, and pressure
• Piping design and materials
• Valves and fittings
• Pump types: centrifugal, positive displacement, and others
• Transfer procedures and checklists
• Line flushing and pigging operations

Day 5: Safety and Risk Management in Tank Farms

Objectives:
• Identify potential hazards in tank farm operations
• Explain risk assessment and management techniques
• Describe emergency response procedures
• Understand the importance of permit-to-work systems

Topics:
• Hazard identification: fire, explosion, toxic exposure, and spills
• Risk assessment methodologies (HAZOP, LOPA)
• Safety systems: fire suppression, gas detection, and relief systems
• Emergency response planning and procedures
• Permit-to-work systems and isolation procedures
• Personal protective equipment (PPE) requirements

Day 6: Environmental Management and Spill Response

Objectives:
• Understand environmental regulations affecting tank farms
• Explain spill prevention and control measures
• Describe spill response and cleanup procedures
• Recognize the importance of waste management

Topics:
• Environmental regulations and compliance (e.g., NEMA)
• Spill prevention and secondary containment
• Spill response techniques and equipment
• Waste management and disposal
• Environmental monitoring and reporting
• Case studies of major spills and lessons learned

Day 7: Advanced Operational Procedures and Optimization

Objectives:
• Apply advanced techniques for optimizing tank farm operations
• Understand blending and mixing processes
• Explain tank cleaning and sludge removal methods
• Describe strategies for energy efficiency

Topics:
• Operational optimization: throughput, inventory, and scheduling
• Blending and homogenization processes
• Tank cleaning methods (manual, mechanical, and chemical)
• Sludge handling and disposal
• Energy management and reduction of losses
• Use of simulation and modeling tools

Day 8: Inspection, Testing, and Integrity Management

Objectives:
• Understand the importance of tank integrity management
• Describe inspection methods and frequencies
• Explain non-destructive testing (NDT) techniques
• Outline repair and rehabilitation methods

Topics:
• Integrity management frameworks (API 653)
• Inspection planning and scheduling
• NDT methods: ultrasonic, magnetic particle, and radiographic
• Corrosion monitoring and control
• Repair techniques: welding, patching, and relining
• Fitness-for-service assessment

Day 9: Emergency Preparedness and Incident Command

Objectives:
• Develop emergency response plans for tank farm incidents
• Understand the incident command system (ICS)
• Coordinate with external emergency services
• Conduct drills and exercises

Topics:
• Emergency response planning elements
• Incident command system roles and responsibilities
• Communication and coordination
• Tabletop and full-scale exercises
• Post-incident analysis and reporting
• Continuous improvement of response plans

Day 10: Capstone Project and Course Review

Objectives:
• Integrate knowledge and skills from all days
• Apply advanced concepts to a real-world scenario
• Demonstrate competence through a comprehensive project
• Review key learning points and assessments

Topics:
• Capstone project: tank farm operational plan
• Presentation and peer review
• Review of key concepts and best practices
• Final assessment and feedback
• Course evaluation and next steps

Practicals

32 hours of practicals To be conducted online or on-campus or in-house
Overview

The practical sessions are designed to provide hands-on experience in critical tank farm operations, including instrumentation, transfer procedures, safety protocols, and inspection techniques. Learners will apply theoretical knowledge in simulated and real-world scenarios to develop competence and confidence.

Practical Activities
  • Practical 1: Instrumentation and Control Systems — Learners will interact with actual tank gauging instruments, calibrate level sensors, and use a SCADA system to monitor and control tank levels. (8h)
  • Practical 2: Transfer Operations and Piping Systems — Learners will perform supervised transfer operations using pumps and valves, and practice line flushing and pigging procedures. (8h)
  • Practical 3: Safety and Spill Response Drills — Learners will participate in emergency response drills, including fire suppression, gas detection, and simulated spill containment and cleanup. (8h)
  • Practical 4: Tank Inspection and Non-Destructive Testing — Learners will conduct visual inspections and use ultrasonic testing equipment to assess tank integrity, and interpret results. (8h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Wed 07 Oct 2026 Tue 20 Oct 2026 Virtual Spring 2026 $1,420 Register
Tue 08 Dec 2026 Mon 21 Dec 2026 Virtual Summer 2026 $1,420 Register
Fri 08 Jan 2027 Thu 21 Jan 2027 Virtual Summer 2026 $1,420 Register
Wed 03 Feb 2027 Tue 16 Feb 2027 Virtual Summer 2026 $1,420 Register
Mon 01 Mar 2027 Fri 12 Mar 2027 Virtual Autumn 2027 $1,420 Register
Tue 02 Mar 2027 Mon 15 Mar 2027 Virtual Autumn 2027 $1,420 Register
Thu 04 Mar 2027 Wed 17 Mar 2027 Virtual Autumn 2027 $1,420 Register
Fri 11 Jun 2027 Thu 24 Jun 2027 Virtual Winter 2027 $1,420 Register
Wed 23 Jun 2027 Tue 06 Jul 2027 Virtual Winter 2027 $1,420 Register
Mon 05 Jul 2027 Fri 16 Jul 2027 Virtual Winter 2027 $1,420 Register
Thu 09 Sep 2027 Wed 22 Sep 2027 Virtual Spring 2027 $1,420 Register
Tue 21 Sep 2027 Mon 04 Oct 2027 Virtual Spring 2027 $1,420 Register
Fri 08 Oct 2027 Thu 21 Oct 2027 Virtual Spring 2027 $1,420 Register
Tue 07 Dec 2027 Mon 20 Dec 2027 Virtual Summer 2027 $1,420 Register
Fri 24 Dec 2027 Thu 06 Jan 2028 Virtual Summer 2027 $1,420 Register
Wed 05 Jan 2028 Tue 18 Jan 2028 Virtual Summer 2027 $1,420 Register
On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 449 sessions across 26 venues
Start End Venue Season Price Action
Wed 30 Sep 2026 Tue 13 Oct 2026 Maseru, Lesotho Spring 2026 $3,856 Register
Wed 30 Sep 2026 Tue 13 Oct 2026 Shenzhen, China Spring 2026 $8,338 Register
Thu 01 Oct 2026 Wed 14 Oct 2026 Blantyre, Malawi Spring 2026 $4,234 Register
Fri 02 Oct 2026 Thu 15 Oct 2026 Mombasa, Kenya Spring 2026 $4,774 Register
Fri 02 Oct 2026 Thu 15 Oct 2026 Victoria Falls, Zimbabwe Spring 2026 $4,018 Register
In-House training — we bring the trainer to your organisation, tailored to your team.
Start End Delivery Season Price Action
Thu 15 Oct 2026 Wed 28 Oct 2026 Your Premises Spring 2026 $1,847 Register
Wed 16 Dec 2026 Tue 29 Dec 2026 Your Premises Summer 2026 $1,847 Register
Mon 11 Jan 2027 Fri 22 Jan 2027 Your Premises Summer 2026 $1,847 Register
Thu 11 Feb 2027 Wed 24 Feb 2027 Your Premises Summer 2026 $1,847 Register
Tue 09 Mar 2027 Mon 22 Mar 2027 Your Premises Autumn 2027 $1,847 Register
Wed 10 Mar 2027 Tue 23 Mar 2027 Your Premises Autumn 2027 $1,847 Register
Fri 12 Mar 2027 Thu 25 Mar 2027 Your Premises Autumn 2027 $1,847 Register
Mon 14 Jun 2027 Fri 25 Jun 2027 Your Premises Winter 2027 $1,847 Register
Thu 01 Jul 2027 Wed 14 Jul 2027 Your Premises Winter 2027 $1,847 Register
Tue 13 Jul 2027 Mon 26 Jul 2027 Your Premises Winter 2027 $1,847 Register
Fri 17 Sep 2027 Thu 30 Sep 2027 Your Premises Spring 2027 $1,847 Register
Wed 29 Sep 2027 Tue 12 Oct 2027 Your Premises Spring 2027 $1,847 Register
Mon 11 Oct 2027 Fri 22 Oct 2027 Your Premises Spring 2027 $1,847 Register
Wed 15 Dec 2027 Tue 28 Dec 2027 Your Premises Summer 2027 $1,847 Register
Mon 27 Dec 2027 Fri 07 Jan 2028 Your Premises Summer 2027 $1,847 Register
Thu 13 Jan 2028 Wed 26 Jan 2028 Your Premises Summer 2027 $1,847 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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