Custom Courses Engineering and Instrumentation

Fluid Power Systems: Hydraulics and Pneumatics Training

SAQA US AATICD-0035 | NQF 5 | Credits 10 | Duration 5 Days
From $1,242 per delegate

Description

This course provides learners with a comprehensive understanding of fluid power systems, focusing on hydraulics and pneumatics. It covers the principles, components, and applications of these systems in industrial settings, enabling learners to effectively operate, maintain, and troubleshoot fluid power equipment. The course also emphasizes safety practices and energy efficiency in fluid power systems.

Learning Outcomes

  • Apply the fundamental principles of fluid power, including Pascal's law, flow, and pressure in hydraulic and pneumatic systems.
  • Analyze the functions and applications of key components such as pumps, valves, actuators, and accumulators in fluid power circuits.
  • Design basic hydraulic and pneumatic circuits to perform specific tasks, using schematic symbols and industry standards.
  • Implement proper safety procedures and maintenance practices for fluid power systems to ensure reliable and efficient operation.
  • Evaluate system performance by interpreting pressure, flow, and temperature readings to diagnose and troubleshoot common faults.

Target Audience

This course is designed for technicians, engineers, and maintenance personnel who work with or supervise fluid power systems in manufacturing, mining, or other industrial environments. It is also suitable for individuals seeking to enhance their technical skills in hydraulics and pneumatics.

Prerequisites

None — open enrollment. However, a basic understanding of mechanical principles and mathematics is recommended.

Course Outline

Day 1: Introduction to Fluid Power and Fundamental Principles

Objectives:
• Understand the basic concepts of fluid power systems.
• Differentiate between hydraulics and pneumatics.
• Identify key components and their functions.
• Apply fundamental principles of fluid mechanics.

Topics:
• Overview of fluid power: hydraulics vs pneumatics
• Basic principles: Pascal's law, pressure, flow, and force
• Hydraulic fluids: types, properties, and selection criteria
• Pneumatic air: generation, conditioning, and distribution
• System components: reservoirs, pumps, compressors, actuators, valves
• Safety practices in fluid power systems

Day 2: Hydraulic Systems – Components and Circuit Design

Objectives:
• Describe hydraulic pumps, motors, and cylinders in detail.
• Explain the function of control valves and accessories.
• Read and interpret basic hydraulic circuit diagrams.
• Design simple hydraulic circuits for given applications.

Topics:
• Hydraulic pumps: gear, vane, piston types and characteristics
• Hydraulic actuators: cylinders (single/double acting) and motors
• Directional control valves: types, symbols, and applications
• Pressure control valves: relief, reducing, sequence
• Flow control valves and accessories (filters, accumulators, heat exchangers)
• Circuit diagram symbols and interpretation
• Designing a basic hydraulic circuit

Day 3: Pneumatic Systems – Components and Circuit Design

Objectives:
• Identify pneumatic components and their functions.
• Understand air preparation and distribution.
• Read and design pneumatic circuit diagrams.
• Compare pneumatic and hydraulic systems.

Topics:
• Air compressors: types, selection, and maintenance
• Air treatment: filters, regulators, lubricators (FRL units)
• Pneumatic actuators: cylinders, rotary actuators, air motors
• Directional control valves: solenoid, pilot, and mechanical actuation
• Flow control and speed regulation
• Pneumatic circuit design and simulation
• Electro-pneumatic control basics

Day 4: System Maintenance, Troubleshooting, and Safety

Objectives:
• Perform routine maintenance on hydraulic and pneumatic systems.
• Diagnose common faults and apply corrective actions.
• Implement safety protocols and risk assessments.
• Use diagnostic tools and instruments.

Topics:
• Preventive maintenance schedules and procedures
• Fluid contamination control and filtration
• Troubleshooting techniques: pressure, flow, and temperature checks
• Common faults: leaks, noise, overheating, erratic motion
• Safety regulations: lockout/tagout, pressure release, hazard identification
• Use of pressure gauges, flow meters, and diagnostic software

Day 5: Advanced Applications, Integration, and Final Assessment

Objectives:
• Analyze complex fluid power systems integrating hydraulics and pneumatics.
• Design a combined system for an industrial application.
• Evaluate system performance and efficiency.
• Prepare for the unit standard assessment.

Topics:
• Hydro-pneumatic systems: applications and benefits
• Proportional and servo valves in closed-loop control
• System integration with PLCs and sensors
• Energy efficiency and system optimization
• Case studies: mobile hydraulics, automation, and manufacturing
• Review and preparation for the final assessment

Practicals

20 hours of practicals To be conducted online or on-campus or in-house
Overview

Hands-on practical sessions are essential for learners to apply theoretical knowledge to real-world fluid power systems. Learners will assemble, operate, and troubleshoot hydraulic and pneumatic circuits, reinforcing component identification, circuit design, and diagnostic skills.

Practical Activities
  • Practical 1: Hydraulic Circuit Assembly and Operation — Learners assemble a basic hydraulic circuit using a pump, cylinder, directional control valve, and pressure relief valve, then operate it to observe pressure and flow. (5h)
  • Practical 2: Pneumatic Circuit Design and Simulation — Using a pneumatic training board, learners build circuits with FRL units, cylinders, and valves, then simulate operation and measure cylinder speed. (5h)
  • Practical 3: Troubleshooting and Maintenance Exercises — Learners diagnose and fix common faults in pre-set hydraulic and pneumatic systems, such as leaks, pressure drops, and stuck valves. (5h)
  • Practical 4: Integrated Hydro-Pneumatic System Project — Learners design and build a combined hydro-pneumatic system (e.g., a clamping and pressing station) and test its operation. (5h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Mon 07 Sep 2026 Fri 11 Sep 2026 Virtual Spring 2026 $1,242 Register
Mon 21 Sep 2026 Fri 25 Sep 2026 Virtual Spring 2026 $1,242 Register
Mon 05 Oct 2026 Fri 09 Oct 2026 Virtual Spring 2026 $1,242 Register
Mon 07 Dec 2026 Fri 11 Dec 2026 Virtual Summer 2026 $1,242 Register
Mon 04 Jan 2027 Fri 08 Jan 2027 Virtual Summer 2026 $1,242 Register
Mon 01 Feb 2027 Fri 05 Feb 2027 Virtual Summer 2026 $1,242 Register
Mon 01 Mar 2027 Fri 05 Mar 2027 Virtual Autumn 2027 $1,242 Register
Mon 07 Jun 2027 Fri 11 Jun 2027 Virtual Winter 2027 $1,242 Register
Mon 21 Jun 2027 Fri 25 Jun 2027 Virtual Winter 2027 $1,242 Register
Mon 05 Jul 2027 Fri 09 Jul 2027 Virtual Winter 2027 $1,242 Register
Mon 06 Sep 2027 Fri 10 Sep 2027 Virtual Spring 2027 $1,242 Register
Mon 20 Sep 2027 Fri 24 Sep 2027 Virtual Spring 2027 $1,242 Register
Mon 04 Oct 2027 Fri 08 Oct 2027 Virtual Spring 2027 $1,242 Register
Mon 06 Dec 2027 Fri 10 Dec 2027 Virtual Summer 2027 $1,242 Register
Mon 20 Dec 2027 Fri 24 Dec 2027 Virtual Summer 2027 $1,242 Register
Mon 03 Jan 2028 Fri 07 Jan 2028 Virtual Summer 2027 $1,242 Register
On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 424 sessions across 26 venues
Start End Venue Season Price Action
Mon 10 Aug 2026 Fri 14 Aug 2026 Durban, South Africa Winter 2026 $2,916 Register
Mon 10 Aug 2026 Fri 14 Aug 2026 Abu Dhabi, UAE Winter 2026 $5,238 Register
Mon 17 Aug 2026 Fri 21 Aug 2026 Harare, Zimbabwe Winter 2026 $3,078 Register
Mon 17 Aug 2026 Fri 21 Aug 2026 Shenzhen, China Winter 2026 $7,398 Register
Mon 24 Aug 2026 Fri 28 Aug 2026 Bangkok, Thailand Winter 2026 $6,318 Register
In-House training — we bring the trainer to your organisation, tailored to your team.
Start End Delivery Season Price Action
Mon 14 Sep 2026 Fri 18 Sep 2026 Your Premises Spring 2026 $1,615 Register
Mon 28 Sep 2026 Fri 02 Oct 2026 Your Premises Spring 2026 $1,615 Register
Mon 12 Oct 2026 Fri 16 Oct 2026 Your Premises Spring 2026 $1,615 Register
Mon 14 Dec 2026 Fri 18 Dec 2026 Your Premises Summer 2026 $1,615 Register
Mon 11 Jan 2027 Fri 15 Jan 2027 Your Premises Summer 2026 $1,615 Register
Mon 08 Feb 2027 Fri 12 Feb 2027 Your Premises Summer 2026 $1,615 Register
Mon 08 Mar 2027 Fri 12 Mar 2027 Your Premises Autumn 2027 $1,615 Register
Mon 14 Jun 2027 Fri 18 Jun 2027 Your Premises Winter 2027 $1,615 Register
Mon 28 Jun 2027 Fri 02 Jul 2027 Your Premises Winter 2027 $1,615 Register
Mon 12 Jul 2027 Fri 16 Jul 2027 Your Premises Winter 2027 $1,615 Register
Mon 13 Sep 2027 Fri 17 Sep 2027 Your Premises Spring 2027 $1,615 Register
Mon 27 Sep 2027 Fri 01 Oct 2027 Your Premises Spring 2027 $1,615 Register
Mon 11 Oct 2027 Fri 15 Oct 2027 Your Premises Spring 2027 $1,615 Register
Mon 13 Dec 2027 Fri 17 Dec 2027 Your Premises Summer 2027 $1,615 Register
Mon 27 Dec 2027 Fri 31 Dec 2027 Your Premises Summer 2027 $1,615 Register
Mon 10 Jan 2028 Fri 14 Jan 2028 Your Premises Summer 2027 $1,615 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

View Sessions & Register Get A Quote Download Course Brochure
Have an account?

Sign in to track your applications and manage your cart.

Related Courses

Other Custom Courses courses at NQF level 5 learners on this page also viewed.

Browse the full Custom Courses category for custom courses training programmes.
GET A QUOTE / APPLY COURSE CATALOGUE