Custom Courses Health, Safety and Environment (HSE)

HAZOP Study Management Training

SAQA US AATICD-0051 | NQF 5 | Credits 10 | Duration 5 Days
From $1,242 per delegate

Description

This course equips learners with the skills to manage and facilitate Hazard and Operability (HAZOP) studies in process industries. It covers the systematic identification of hazards and operability issues using the HAZOP methodology, enabling participants to lead study teams and document findings effectively.

Learning Outcomes

  • Apply HAZOP methodology to systematically identify hazards and operability problems in process systems.
  • Analyze process deviations using guide words and parameters to assess potential risks.
  • Evaluate the adequacy of existing safeguards and recommend risk reduction measures.
  • Design a HAZOP study plan including scope, team composition, and documentation requirements.
  • Implement HAZOP study procedures to facilitate effective team discussions and record findings.
  • Demonstrate the ability to compile a comprehensive HAZOP report with actionable recommendations.

Target Audience

Process engineers, safety professionals, and operations managers involved in risk assessment and process safety management in industries such as chemical, petrochemical, pharmaceutical, and oil & gas.

Prerequisites

None — open enrollment

Course Outline

Day 1: Introduction to HAZOP and Risk Management

Objectives:
• Understand the purpose and principles of HAZOP studies
• Identify key terminology and concepts in process safety
• Recognize the role of HAZOP within risk management frameworks
• Describe the HAZOP team composition and responsibilities

Topics:
• Overview of process safety and hazard identification
• History and development of HAZOP methodology
• Key definitions: hazard, risk, deviation, cause, consequence
• HAZOP study process overview
• Introduction to risk assessment matrices
• Roles and responsibilities of the HAZOP team
• Standards and regulations (e.g., OSHA, IEC 61882)

Day 2: HAZOP Methodology and Team Leadership

Objectives:
• Apply the systematic HAZOP procedure using guide words and parameters
• Facilitate brainstorming for deviations, causes, and consequences
• Document HAZOP sessions effectively
• Manage team dynamics and maintain focus

Topics:
• Detailed HAZOP procedure: node selection, design intent, deviations
• Guide words and parameters: combinations and examples
• Identifying credible causes and consequences
• Evaluating existing safeguards and risk ranking
• Recording and reporting HAZOP worksheets
• Facilitation techniques and managing group dynamics
• Practice session: small group HAZOP on a simple system

Day 3: Advanced HAZOP Techniques and Special Applications

Objectives:
• Adapt HAZOP for batch processes, computer-controlled systems, and human factors
• Incorporate layers of protection analysis (LOPA) basics
• Handle complex scenarios with multiple deviations
• Evaluate recommendations and action tracking

Topics:
• HAZOP for batch and semi-batch processes
• Human factors in HAZOP: operator error, procedures
• HAZOP of computer-based control systems
• Introduction to Layers of Protection Analysis (LOPA)
• Managing complex nodes and multiple deviations
• Developing recommendations and action items
• Case studies: refining and chemical processes

Day 4: HAZOP Study Management and Quality Assurance

Objectives:
• Plan and schedule HAZOP studies within project timelines
• Ensure quality and consistency across studies
• Manage documentation, close-out, and revalidation
• Apply lessons learned and continuous improvement

Topics:
• Pre-HAZOP activities: scope definition, team selection, documentation
• Managing HAZOP schedules and budgets
• Quality assurance: independent review and verification
• HAZOP report writing and management of change
• Revalidation and periodic HAZOP reviews
• Integration with other risk assessment tools
• Workshop: developing a HAZOP study management plan

Day 5: Practical Application and Assessment

Objectives:
• Conduct a complete HAZOP study on a realistic process
• Apply risk ranking and recommend safeguards
• Present findings and defend recommendations
• Demonstrate competence in HAZOP facilitation and documentation

Topics:
• Full-scale HAZOP simulation on a process unit
• Team roles: leader, scribe, members
• Real-time risk ranking and decision-making
• Preparing and presenting HAZOP findings
• Feedback and debrief
• Written assessment and competency evaluation
• Course wrap-up and certification

Practicals

16 hours of practicals To be conducted online or on-campus or in-house
Overview

Hands-on practical sessions are integral to this course, enabling learners to apply HAZOP methodology in simulated team environments. Learners will facilitate and document HAZOP studies on process systems, reinforcing theoretical concepts and building confidence in real-world application.

Practical Activities
  • Guided HAZOP on a Simple Process — Learners work in small teams to conduct a HAZOP study on a simple batch reactor system, identifying deviations, causes, and consequences. (4h)
  • Facilitated HAZOP on a Continuous Process — Teams facilitate a HAZOP study on a continuous distillation column, including risk ranking and recommendation development. (6h)
  • Full-Scale HAZOP Simulation and Presentation — Learners conduct a complete HAZOP study on a complex process unit and present findings to the class for feedback. (6h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Mon 07 Sep 2026 Fri 11 Sep 2026 Virtual Spring 2026 $1,242 Register
Mon 21 Sep 2026 Fri 25 Sep 2026 Virtual Spring 2026 $1,242 Register
Mon 05 Oct 2026 Fri 09 Oct 2026 Virtual Spring 2026 $1,242 Register
Mon 07 Dec 2026 Fri 11 Dec 2026 Virtual Summer 2026 $1,242 Register
Mon 04 Jan 2027 Fri 08 Jan 2027 Virtual Summer 2026 $1,242 Register
Mon 01 Feb 2027 Fri 05 Feb 2027 Virtual Summer 2026 $1,242 Register
Mon 01 Mar 2027 Fri 05 Mar 2027 Virtual Autumn 2027 $1,242 Register
Mon 07 Jun 2027 Fri 11 Jun 2027 Virtual Winter 2027 $1,242 Register
Mon 21 Jun 2027 Fri 25 Jun 2027 Virtual Winter 2027 $1,242 Register
Mon 05 Jul 2027 Fri 09 Jul 2027 Virtual Winter 2027 $1,242 Register
Mon 06 Sep 2027 Fri 10 Sep 2027 Virtual Spring 2027 $1,242 Register
Mon 20 Sep 2027 Fri 24 Sep 2027 Virtual Spring 2027 $1,242 Register
Mon 04 Oct 2027 Fri 08 Oct 2027 Virtual Spring 2027 $1,242 Register
Mon 06 Dec 2027 Fri 10 Dec 2027 Virtual Summer 2027 $1,242 Register
Mon 20 Dec 2027 Fri 24 Dec 2027 Virtual Summer 2027 $1,242 Register
Mon 03 Jan 2028 Fri 07 Jan 2028 Virtual Summer 2027 $1,242 Register
On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 424 sessions across 26 venues
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Mon 10 Aug 2026 Fri 14 Aug 2026 Durban, South Africa Winter 2026 $2,916 Register
Mon 10 Aug 2026 Fri 14 Aug 2026 Abu Dhabi, UAE Winter 2026 $5,238 Register
Mon 17 Aug 2026 Fri 21 Aug 2026 Harare, Zimbabwe Winter 2026 $3,078 Register
Mon 17 Aug 2026 Fri 21 Aug 2026 Shenzhen, China Winter 2026 $7,398 Register
Mon 24 Aug 2026 Fri 28 Aug 2026 Bangkok, Thailand Winter 2026 $6,318 Register
In-House training — we bring the trainer to your organisation, tailored to your team.
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Mon 14 Sep 2026 Fri 18 Sep 2026 Your Premises Spring 2026 $1,615 Register
Mon 28 Sep 2026 Fri 02 Oct 2026 Your Premises Spring 2026 $1,615 Register
Mon 12 Oct 2026 Fri 16 Oct 2026 Your Premises Spring 2026 $1,615 Register
Mon 14 Dec 2026 Fri 18 Dec 2026 Your Premises Summer 2026 $1,615 Register
Mon 11 Jan 2027 Fri 15 Jan 2027 Your Premises Summer 2026 $1,615 Register
Mon 08 Feb 2027 Fri 12 Feb 2027 Your Premises Summer 2026 $1,615 Register
Mon 08 Mar 2027 Fri 12 Mar 2027 Your Premises Autumn 2027 $1,615 Register
Mon 14 Jun 2027 Fri 18 Jun 2027 Your Premises Winter 2027 $1,615 Register
Mon 28 Jun 2027 Fri 02 Jul 2027 Your Premises Winter 2027 $1,615 Register
Mon 12 Jul 2027 Fri 16 Jul 2027 Your Premises Winter 2027 $1,615 Register
Mon 13 Sep 2027 Fri 17 Sep 2027 Your Premises Spring 2027 $1,615 Register
Mon 27 Sep 2027 Fri 01 Oct 2027 Your Premises Spring 2027 $1,615 Register
Mon 11 Oct 2027 Fri 15 Oct 2027 Your Premises Spring 2027 $1,615 Register
Mon 13 Dec 2027 Fri 17 Dec 2027 Your Premises Summer 2027 $1,615 Register
Mon 27 Dec 2027 Fri 31 Dec 2027 Your Premises Summer 2027 $1,615 Register
Mon 10 Jan 2028 Fri 14 Jan 2028 Your Premises Summer 2027 $1,615 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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