Custom Courses Health, Safety and Environment (HSE)

HAZOP Study Management Training

SAQA US AATICD-0051 | NQF 5 | Credits 10 | Duration 5 Days
From $913 per delegate

Description

This course equips learners with the knowledge and skills to plan, facilitate, and manage Hazard and Operability (HAZOP) studies in accordance with industry best practices and regulatory requirements. It focuses on identifying process hazards, assessing risks, and ensuring effective control measures are implemented to enhance process safety and operational integrity.

Learning Outcomes

  • Apply the principles and methodology of HAZOP studies to systematically identify hazards and operability issues in process systems.
  • Analyze process deviations using guide words and parameters to evaluate potential causes and consequences.
  • Design a structured HAZOP study plan, including scope, team composition, and documentation requirements.
  • Implement HAZOP recommendations effectively by prioritizing actions and tracking their resolution.
  • Evaluate the effectiveness of HAZOP studies in improving process safety and operational performance.
  • Demonstrate the ability to lead a HAZOP team and facilitate productive study sessions.

Target Audience

This course is designed for process engineers, safety professionals, operations managers, and team leaders who are involved in or responsible for conducting and managing HAZOP studies within their organizations.

Prerequisites

None — open enrollment

Course Outline

Day 1: Introduction to HAZOP and Process Safety

Objectives:
• Define HAZOP and its purpose in process safety management
• Identify the regulatory and industry standards (e.g., SAQA, OHSA) that mandate HAZOP studies
• Explain the HAZOP study process and its role in risk assessment
• Recognize the benefits and limitations of HAZOP studies
• Understand the key terminology used in HAZOP

Topics:
• Overview of process safety and major accident hazards
• Introduction to Hazard and Operability (HAZOP) studies
• History and evolution of HAZOP methodology
• Regulatory framework and standards (e.g., OSHA PSM, SAQA)
• HAZOP vs. other risk assessment techniques (e.g., FMEA, What-If)
• Key roles in a HAZOP study: team leader, scribe, team members
• Basic HAZOP terminology: nodes, parameters, deviations, causes, consequences
• Overview of the HAZOP study workflow

Day 2: HAZOP Methodology and Preparation

Objectives:
• Describe the systematic HAZOP methodology in detail
• Apply the concept of nodes and design intent in HAZOP
• Use guide words and parameters to identify deviations
• Prepare effectively for a HAZOP study: data collection, documentation, and team selection
• Develop a HAZOP study plan and schedule

Topics:
• Detailed HAZOP methodology: step-by-step process
• Defining nodes and design intent
• Guide words and process parameters (e.g., flow, pressure, temperature)
• Identifying deviations and potential causes
• Consequence analysis and severity assessment
• Safeguards and risk reduction measures
• Pre-study activities: documentation review, team composition, and logistics
• Creating a HAZOP study plan and meeting agenda

Day 3: Conducting HAZOP Workshops and Risk Evaluation

Objectives:
• Facilitate effective HAZOP workshops with structured brainstorming
• Document HAZOP findings accurately and systematically
• Apply risk ranking and evaluation criteria (e.g., risk matrix)
• Determine the need for additional safeguards and recommendations
• Manage team dynamics and ensure comprehensive coverage

Topics:
• Facilitation techniques for HAZOP workshops
• Brainstorming and guide word application in practice
• Recording HAZOP sessions: worksheets, logs, and action items
• Risk assessment and ranking using likelihood and consequence
• Risk matrix and risk acceptance criteria
• Developing recommendations and action plans
• Handling incomplete or missing information
• Common pitfalls in HAZOP workshops and how to avoid them

Day 4: Advanced HAZOP Applications and Team Leadership

Objectives:
• Apply HAZOP to non-traditional systems (e.g., procedures, software, batch processes)
• Lead a HAZOP study as a team leader, managing scope and time
• Integrate HAZOP with other risk assessment and management processes
• Address human factors and organizational issues in HAZOP
• Review case studies of successful HAZOP applications

Topics:
• HAZOP for procedural and operational activities
• HAZOP for batch and discrete processes
• Computer-based HAZOP tools and software
• Role of the HAZOP team leader: responsibilities and skills
• Managing HAZOP study scope, time, and resources
• Integrating HAZOP with LOPA, QRA, and safety management systems
• Human factors in HAZOP: human error and ergonomics
• Case studies: oil & gas, chemical, mining, and pharmaceutical industries

Day 5: HAZOP Reporting, Follow-up, and Continuous Improvement

Objectives:
• Compile comprehensive HAZOP study reports and documentation
• Develop and track action items to closure
• Communicate HAZOP findings to stakeholders effectively
• Implement a system for continuous improvement of HAZOP processes
• Prepare for HAZOP audits and regulatory inspections

Topics:
• HAZOP report structure and content
• Action item tracking and close-out procedures
• Management of change (MOC) and its link to HAZOP
• Communication strategies for reporting to management and workforce
• Auditing HAZOP studies: criteria and best practices
• Lessons learned and updating HAZOP studies
• Continuous improvement: periodic review and revalidation
• Final assessment and course wrap-up

Practicals

16 hours of practicals To be conducted online or on-campus or in-house
Overview

The practicals provide hands-on experience in preparing, facilitating, and documenting HAZOP studies. Learners will apply the methodology to real-world scenarios, practice using guide words and risk matrices, and develop skills in leading and recording HAZOP sessions.

Practical Activities
  • Practical 1: HAZOP Preparation and Node Definition — Learners work in groups to select a simple process (e.g., a gas separator) and define nodes, design intent, and relevant parameters. They prepare a HAZOP worksheet template. (4h)
  • Practical 2: Conducting a HAZOP Workshop — Groups conduct a simulated HAZOP workshop on a given process, using guide words to identify deviations, causes, consequences, and safeguards. They record findings and formulate recommendations. (6h)
  • Practical 3: Risk Ranking and Report Writing — Using the workshop results, learners apply a risk matrix to rank risks, decide on additional safeguards, and compile a HAZOP report including action items. (4h)
  • Practical 4: HAZOP Team Leadership Simulation — Each learner takes a turn as HAZOP team leader for a short session, managing the team, keeping focus, and ensuring all guide words are covered. (2h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Mon 05 Oct 2026 Fri 09 Oct 2026 Virtual Spring 2026 $913 Register
Mon 07 Dec 2026 Fri 11 Dec 2026 Virtual Summer 2026 $913 Register
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Mon 03 Jan 2028 Fri 07 Jan 2028 Virtual Summer 2027 $913 Register
On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 392 sessions across 26 venues
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In-House training — we bring the trainer to your organisation, tailored to your team.
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Mon 11 Oct 2027 Fri 15 Oct 2027 Your Premises Spring 2027 $1,188 Register
Mon 13 Dec 2027 Fri 17 Dec 2027 Your Premises Summer 2027 $1,188 Register
Mon 27 Dec 2027 Fri 31 Dec 2027 Your Premises Summer 2027 $1,188 Register
Mon 10 Jan 2028 Fri 14 Jan 2028 Your Premises Summer 2027 $1,188 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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