Custom Courses Health, Safety and Environment (HSE)

HAZOP Study for Team Leaders and Members Training

SAQA US AATICD-0050 | NQF 5 | Credits 10 | Duration 5 Days
From $913 per delegate

Description

This course equips team leaders and members with the knowledge and practical skills to effectively participate in Hazard and Operability (HAZOP) studies. It covers the HAZOP methodology, team roles, and systematic identification of process hazards and operability problems to enhance workplace safety and operational efficiency.

Learning Outcomes

  • Apply the HAZOP methodology to systematically identify hazards and operability issues in a process.
  • Analyze process diagrams and operating procedures to define the scope and nodes for a HAZOP study.
  • Evaluate the effectiveness of existing safeguards and recommend additional risk reduction measures.
  • Demonstrate effective communication and teamwork skills during HAZOP sessions.
  • Document HAZOP findings accurately and contribute to the development of action items.
  • Implement follow-up actions and verify the closure of HAZOP recommendations.

Target Audience

This course is designed for team leaders, supervisors, engineers, and operators who are or will be involved in HAZOP studies as part of process safety management in industries such as chemical, petrochemical, pharmaceutical, and manufacturing.

Prerequisites

None — open enrollment. However, a basic understanding of process operations and safety principles is beneficial.

Course Outline

Day 1: Introduction to Hazard and Operability (HAZOP) Studies

Objectives:
• Understand the purpose and principles of HAZOP studies
• Identify the regulatory and industry standards governing HAZOP (e.g., IEC 61882, OSHA)
• Recognize the roles and responsibilities of team members and leaders
• Familiarize with HAZOP terminology and documentation
• Appreciate the importance of HAZOP in process safety management

Topics:
• Overview of process safety and risk management
• History and evolution of HAZOP
• Key standards and guidelines (IEC 61882, OSHA PSM)
• HAZOP methodology: overview of steps
• Roles: team leader, scribe, team members, and specialists
• HAZOP documentation: worksheets, reports
• Case studies of HAZOP applications
• Introduction to P&IDs and process descriptions

Day 2: HAZOP Methodology and Preparation

Objectives:
• Define the scope and objectives of a HAZOP study
• Prepare for a HAZOP session: gathering data, selecting nodes
• Apply guide words and parameters to identify deviations
• Develop a HAZOP worksheet structure
• Conduct effective brainstorming within the team

Topics:
• Defining the HAZOP scope and objectives
• Selecting and dividing the process into nodes
• Introduction to guide words (e.g., No, More, Less, Reverse) and parameters
• Systematic deviation identification
• Using P&IDs and process flow diagrams
• Preparing the HAZOP worksheet
• Managing team dynamics and brainstorming
• Pre-HAZOP meeting and team briefings

Day 3: Conducting the HAZOP Study

Objectives:
• Facilitate a HAZOP meeting effectively
• Identify potential causes and consequences of deviations
• Assess existing safeguards and their adequacy
• Document findings accurately
• Manage time and scope during the study

Topics:
• Step-by-step HAZOP process: node-by-node analysis
• Identifying causes and consequences
• Evaluating safeguards and risk reduction
• Using risk matrices and decision criteria
• Documentation techniques: recording actions and recommendations
• Handling common challenges (e.g., disagreements, data gaps)
• Techniques for maintaining focus and momentum
• Practical exercise: small group HAZOP session

Day 4: Advanced HAZOP Techniques and Risk Assessment

Objectives:
• Apply advanced HAZOP techniques for complex scenarios
• Integrate HAZOP with other risk assessment methods (e.g., LOPA, QRA)
• Address human factors and procedural deviations
• Understand the role of HAZOP in safety case development
• Evaluate and prioritize recommendations

Topics:
• Advanced guide words and deviations (e.g., reverse flow, wrong composition)
• HAZOP for non-process systems (e.g., electrical, software)
• Integration with LOPA and risk matrix
• Human factors in HAZOP
• HAZOP for procedures and operational activities
• HAZOP in safety case and regulatory submissions
• Prioritizing and assigning recommendations
• Case studies of advanced HAZOP applications

Day 5: Leadership, Communication, and HAZOP Implementation

Objectives:
• Demonstrate effective leadership and facilitation skills for HAZOP teams
• Communicate HAZOP findings and recommendations clearly
• Develop a HAZOP action plan and follow-up process
• Apply HAZOP in continuous improvement and operational excellence
• Prepare for certification or advanced roles

Topics:
• Leadership styles and team motivation
• Conflict resolution and decision-making
• Presenting HAZOP reports to management
• Developing action plans and tracking implementation
• Integrating HAZOP into risk management systems
• HAZOP revalidation and periodic reviews
• Continuous improvement and learning from incidents
• Final assessment and course wrap-up

Practicals

16 hours of practicals To be conducted online or on-campus or in-house
Overview

The practicals are essential for developing hands-on skills in facilitating and participating in HAZOP studies. Learners will engage in simulated HAZOP sessions using real-world scenarios, allowing them to apply theoretical knowledge, practice team collaboration, and refine documentation skills under expert guidance.

Practical Activities
  • HAZOP Preparation and Node Selection — Learners are given a process description and P&ID, and they must define the scope, select nodes, and prepare a HAZOP worksheet. (4h)
  • Simulated HAZOP Session - Part 1 — In small groups, learners conduct a HAZOP study on a selected node, identifying deviations, causes, consequences, and safeguards. (4h)
  • Simulated HAZOP Session - Part 2 — Groups continue the HAZOP study on additional nodes, with a focus on handling complex scenarios and managing team dynamics. (4h)
  • HAZOP Reporting and Action Plan Development — Learners compile their HAZOP findings into a formal report and develop an action plan for implementing recommendations. (4h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Mon 05 Oct 2026 Fri 09 Oct 2026 Virtual Spring 2026 $913 Register
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Mon 03 Jan 2028 Fri 07 Jan 2028 Virtual Summer 2027 $913 Register
On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 392 sessions across 26 venues
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In-House training — we bring the trainer to your organisation, tailored to your team.
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Mon 12 Oct 2026 Fri 16 Oct 2026 Your Premises Spring 2026 $1,188 Register
Mon 14 Dec 2026 Fri 18 Dec 2026 Your Premises Summer 2026 $1,188 Register
Mon 11 Jan 2027 Fri 15 Jan 2027 Your Premises Summer 2026 $1,188 Register
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Mon 11 Oct 2027 Fri 15 Oct 2027 Your Premises Spring 2027 $1,188 Register
Mon 13 Dec 2027 Fri 17 Dec 2027 Your Premises Summer 2027 $1,188 Register
Mon 27 Dec 2027 Fri 31 Dec 2027 Your Premises Summer 2027 $1,188 Register
Mon 10 Jan 2028 Fri 14 Jan 2028 Your Premises Summer 2027 $1,188 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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