Custom Courses Health, Safety and Environment (HSE)

HAZOP Study for Team Leaders and Members Training

SAQA US AATICD-0050 | NQF 5 | Credits 10 | Duration 5 Days
From $1,242 per delegate

Description

This course equips team leaders and members with the skills to plan, facilitate, and participate in Hazard and Operability (HAZOP) studies. It covers the systematic identification of process hazards and operability problems, enabling teams to apply risk assessment techniques and recommend effective control measures. The training ensures compliance with South African health and safety regulations and international best practices.

Learning Outcomes

  • Apply HAZOP methodology to systematically identify deviations, causes, and consequences in a process.
  • Analyze process hazards and operability issues using guide words and parameters.
  • Evaluate risk levels and recommend appropriate control measures based on risk assessment criteria.
  • Facilitate or participate effectively in a HAZOP team, ensuring structured and documented sessions.
  • Implement HAZOP study findings by developing action plans and monitoring follow-up actions.
  • Demonstrate compliance with relevant safety standards and regulatory requirements during HAZOP studies.

Target Audience

Team leaders, supervisors, process engineers, safety officers, and operations personnel who are involved in or responsible for conducting HAZOP studies in industrial or process environments.

Prerequisites

None — open enrollment. However, prior experience in process operations or safety is beneficial.

Course Outline

Day 1: Introduction to HAZOP and Process Safety

Objectives:
• Understand the purpose and principles of HAZOP studies
• Identify key process safety concepts and terminology
• Recognize the role of HAZOP in risk management
• Describe the HAZOP methodology and its origins

Topics:
• Overview of process safety and major accident hazards
• History and development of HAZOP
• HAZOP definitions: nodes, deviations, causes, consequences, safeguards
• Team roles and responsibilities
• Introduction to P&IDs and process flow diagrams

Day 2: HAZOP Methodology and Team Leadership

Objectives:
• Apply HAZOP guide words and parameters systematically
• Lead a HAZOP team through a simple node
• Facilitate brainstorming of deviations, causes, and consequences
• Document HAZOP worksheets accurately

Topics:
• Detailed HAZOP procedure: selecting nodes, applying guide words
• Guide words: NO, MORE, LESS, REVERSE, etc. with parameters
• HAZOP worksheet structure: deviation, cause, consequence, safeguards, recommendations
• Team leadership skills: managing group dynamics, keeping focus
• Practical exercise: walk-through of a simple batch process node

Day 3: Advanced HAZOP Techniques and Risk Assessment

Objectives:
• Evaluate safeguards and assign risk rankings
• Use risk matrices to prioritize recommendations
• Handle complex scenarios like multiple deviations and human factors
• Apply HAZOP to different types of processes

Topics:
• Risk ranking: likelihood, severity, risk matrix
• Layers of protection analysis (LOPA) basics
• Human factors in HAZOP: operator error, procedures
• HAZOP for continuous vs. batch processes
• Handling time-dependent and sequential operations

Day 4: HAZOP Facilitation and Reporting

Objectives:
• Facilitate a full HAZOP session effectively
• Generate clear, actionable recommendations
• Write a comprehensive HAZOP report
• Manage time and scope during a study

Topics:
• Meeting management: agenda, minutes, action items
• Recommendation writing: SMART criteria
• HAZOP report structure: executive summary, worksheets, conclusions
• Scope creep and how to avoid it
• Role-play: team leader manages a difficult team member

Day 5: Integration, Case Studies, and Assessment

Objectives:
• Apply HAZOP methodology to a real-world case study
• Synthesize knowledge from all days into a full study
• Demonstrate competence in leading or participating in a HAZOP
• Prepare for certification assessment

Topics:
• Full-scale case study: petrochemical or chemical process
• Group exercise: conduct a HAZOP on a selected node with full documentation
• Review of common pitfalls and best practices
• Written assessment and practical demonstration
• Course wrap-up and Q&A

Practicals

16 hours of practicals To be conducted online or on-campus or in-house
Overview

Hands-on practicals are essential to develop HAZOP facilitation and participation skills. Learners apply the methodology in simulated team sessions, using real P&IDs and worksheets, and receive coaching on leadership and documentation.

Practical Activities
  • HAZOP Walk-Through on a Simple Batch Process — Learners work in teams to apply guide words to a batch reactor node, identifying deviations, causes, consequences, and existing safeguards. (4h)
  • Risk Ranking and Recommendation Writing — Using a risk matrix, learners rank the risks identified in the morning session and draft SMART recommendations. (4h)
  • Facilitated HAZOP Session – Continuous Process — Each learner takes a turn as team leader to facilitate a HAZOP on a continuous distillation column node, managing team dynamics and time. (4h)
  • Full HAZOP Study on a Real-World Case — Teams conduct a complete HAZOP on a selected section of a petrochemical process, from node selection to final report. (4h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Mon 07 Sep 2026 Fri 11 Sep 2026 Virtual Spring 2026 $1,242 Register
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Mon 03 Jan 2028 Fri 07 Jan 2028 Virtual Summer 2027 $1,242 Register
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Mon 10 Jan 2028 Fri 14 Jan 2028 Your Premises Summer 2027 $1,615 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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