Custom Courses Liquefied Petroleum Gas

Autogas Filling Operations Training

SAQA US AATICD-0365 | NQF 5 | Credits 10 | Duration 5 Days
From $913 per delegate

Description

This course equips learners with the knowledge and practical skills to safely and efficiently operate autogas (LPG) filling stations. It covers the principles of autogas, safety protocols, filling procedures, and emergency response, ensuring compliance with South African regulations and industry best practices.

Learning Outcomes

  • Apply the principles of autogas (LPG) properties and safe handling procedures.
  • Demonstrate correct filling procedures for various autogas vehicles and containers.
  • Analyze potential hazards and implement risk mitigation strategies in autogas operations.
  • Evaluate and respond effectively to emergency situations, including leaks and fires.
  • Implement and maintain compliance with relevant South African regulations and standards.
  • Demonstrate proper use and maintenance of autogas filling equipment and safety gear.

Target Audience

This course is designed for operators, technicians, and supervisors involved in autogas filling operations, as well as individuals seeking to enter the LPG industry.

Prerequisites

None — open enrollment. However, a basic understanding of mechanical or industrial operations is beneficial.

Course Outline

Day 1: Introduction to Autogas and Safety Fundamentals

Objectives:
• Understand the properties, benefits, and regulatory framework of autogas (LPG) as a vehicle fuel.
• Identify the components and layout of a typical autogas filling station.
• Recognize the importance of safety in autogas operations, including hazard identification and risk assessment.
• Outline the legal requirements and standards governing autogas filling operations in South Africa.

Topics:
• Overview of autogas (LPG) – composition, characteristics, and applications
• Benefits of autogas as an alternative fuel
• Regulatory framework: SANS standards, OHS Act, and relevant regulations
• Autogas filling station components: storage tanks, dispensers, hoses, nozzles, and safety systems
• Personal protective equipment (PPE) requirements
• Hazard identification and risk assessment in autogas environments
• Emergency response basics: fire, leak, and spill procedures

Day 2: Autogas Properties and Safe Handling

Objectives:
• Explain the physical and chemical properties of LPG and their implications for safe handling.
• Describe the behavior of LPG under pressure and temperature variations.
• Apply safe handling techniques for LPG transfer and storage.
• Implement proper housekeeping and maintenance practices to prevent incidents.

Topics:
• LPG properties: boiling point, vapour pressure, flammability limits, and odourisation
• Effects of temperature and pressure on LPG
• Safe storage principles: tank design, fill limits, and pressure relief devices
• Safe handling procedures: connecting, disconnecting, and venting
• Housekeeping and preventive maintenance for autogas equipment
• Identification and management of leaks and spills

Day 3: Autogas Dispensing Equipment and Technology

Objectives:
• Identify the various types of autogas dispensing equipment and their functions.
• Understand the principles of dispenser operation, including metering and safety interlocks.
• Perform pre-operational checks and routine maintenance on dispensing equipment.
• Troubleshoot common dispenser problems and implement corrective actions.

Topics:
• Types of autogas dispensers: mechanical, electronic, and card-operated
• Dispenser components: flow meters, valves, breakaways, and nozzles
• Operational principles: filling process, vapour recovery, and overfill prevention
• Pre-operational checks and daily inspections
• Routine maintenance: calibration, lubrication, and parts replacement
• Identifying and resolving common faults and malfunctions
• Relevant safety devices and emergency shutdown systems

Day 4: Filling Procedures and Customer Service

Objectives:
• Demonstrate correct autogas filling procedures for various vehicle types.
• Apply safety protocols during the filling process, including vehicle inspection and nozzle handling.
• Provide excellent customer service while ensuring compliance with safety standards.
• Handle emergency situations calmly and effectively.

Topics:
• Pre-fill vehicle inspection: tank condition, certification, and compatibility
• Step-by-step filling procedure: positioning, grounding, nozzle connection, and filling
• Safety protocols: no smoking, engine off, and electrostatic discharge prevention
• Overfill protection and automatic shut-off systems
• Customer interaction: communication, handling queries, and safety instructions
• Emergency response during filling: leaks, fires, and vehicle incidents
• Record keeping and documentation of fills

Day 5: Compliance, Auditing, and Integrated Practical Assessment

Objectives:
• Interpret and apply relevant legislation, standards, and codes of practice in daily operations.
• Conduct internal audits and inspections to ensure compliance with safety and operational standards.
• Develop and implement emergency response plans for autogas filling stations.
• Integrate all knowledge and skills in a comprehensive practical assessment.

Topics:
• Overview of compliance requirements: licensing, permits, and reporting
• Conducting internal audits: checklists, documentation, and corrective actions
• Developing emergency response plans: roles, communication, and drills
• Environmental considerations and waste management
• Review of case studies and incident analysis
• Preparation for practical assessment
• Integrated practical assessment and feedback

Practicals

16 hours of practicals To be conducted online or on-campus or in-house
Overview

The practicals provide hands-on experience with autogas filling equipment, safety procedures, and emergency response. Learners will practice filling vehicles, conducting inspections, and handling simulated incidents to build competence and confidence.

Practical Activities
  • Station Familiarization and Pre-Operational Checks — Learners tour an autogas filling station, identify all components, and perform pre-operational checks on dispensers and safety equipment. (3h)
  • Autogas Filling Procedures — Under supervision, learners practice complete filling procedures on training vehicles, including vehicle inspection, nozzle connection, and filling with overfill protection. (6h)
  • Emergency Response Drills — Learners participate in simulated emergency scenarios such as gas leaks, fires, and spills, practicing evacuation and initial response actions. (3h)
  • Equipment Maintenance and Troubleshooting — Learners perform routine maintenance tasks and troubleshoot common dispenser issues using diagnostic tools and manuals. (2h)
  • Integrated Practical Assessment — Learners are assessed on their ability to independently perform a complete filling operation, including safety checks, customer interaction, and emergency response. (2h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
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Mon 05 Oct 2026 Fri 09 Oct 2026 Virtual Spring 2026 $913 Register
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On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
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Mon 27 Dec 2027 Fri 31 Dec 2027 Your Premises Summer 2027 $1,188 Register
Mon 10 Jan 2028 Fri 14 Jan 2028 Your Premises Summer 2027 $1,188 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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