Custom Courses Liquefied Petroleum Gas

LPG Bulk Storage Operations Training

SAQA US AATICD-0361 | NQF 5 | Credits 8 | Duration 4 Days
From $810 per delegate

Description

This course equips learners with the knowledge and practical skills required for the safe and efficient bulk storage of LPG (Liquefied Petroleum Gas). It covers the principles of LPG properties, storage system design, operational procedures, and emergency response, ensuring compliance with South African regulations and industry best practices.

Learning Outcomes

  • Apply the physical and chemical properties of LPG to ensure safe handling and storage.
  • Analyze the design and construction requirements of bulk storage vessels and associated equipment.
  • Implement safe operational procedures for filling, transferring, and monitoring LPG bulk storage systems.
  • Evaluate potential hazards and risks associated with LPG bulk storage and implement control measures.
  • Demonstrate emergency response procedures, including leak detection, evacuation, and incident containment.
  • Ensure compliance with relevant South African legislation, standards, and codes of practice for LPG bulk storage.

Target Audience

This course is designed for operators, supervisors, and safety officers involved in the handling, storage, and distribution of LPG in bulk facilities. It is also suitable for maintenance personnel and emergency responders who require a thorough understanding of LPG bulk storage operations.

Prerequisites

None — open enrollment. However, learners should be physically fit and able to participate in practical exercises.

Course Outline

Day 1: Introduction to LPG and Bulk Storage Fundamentals

Objectives:
• Explain the physical and chemical properties of LPG and associated safety hazards
• Identify the components of a typical bulk storage installation
• Outline the legal and regulatory framework governing LPG storage in South Africa
• Describe the design principles and safety features of bulk storage tanks

Topics:
• LPG properties: vapour pressure, flammability, odourisation
• Bulk storage system overview: tanks, valves, piping, safety devices
• Relevant legislation: SANS 10087, OHS Act, Major Hazard Installation regulations
• Tank types, construction standards, and capacity ratings
• Safety features: pressure relief valves, excess flow valves, level gauges
• Siting and spacing requirements for bulk tanks
• Overview of risk assessment and hazard identification

Day 2: Filling Operations and Transfer Procedures

Objectives:
• Describe the procedures for safe filling and transfer of LPG
• Operate transfer equipment and understand the role of pumps, compressors, and meters
• Apply accurate measurement techniques for inventory control
• Implement safety checks and emergency procedures during transfer

Topics:
• Pre-transfer inspections: tank, piping, and equipment checks
• Filling procedures: static earthing, hose connections, and leak testing
• Transfer methods: pump-based, compressor-based, and gravity
• Use of mass flow meters, level gauges, and temperature compensation
• Safety interlocks and emergency shutdown systems
• Documentation: delivery notes, batch records, and stock reconciliation
• Common transfer hazards and mitigation measures

Day 3: Storage Tank Inspection, Maintenance, and Safety Systems

Objectives:
• Identify inspection requirements and maintenance schedules for bulk storage tanks
• Describe the operation and testing of safety and relief devices
• Implement corrosion control and leak detection methods
• Apply procedures for safe entry and work on storage tanks

Topics:
• Inspection frequencies and methods: visual, ultrasonic, and thickness testing
• Maintenance procedures for valves, gauges, and fittings
• Testing of pressure relief valves and emergency shut-off valves
• Corrosion prevention: coatings, cathodic protection, and internal linings
• Leak detection methods: gas detectors, soap tests, and electronic monitoring
• Confined space entry procedures and permits
• Record keeping and compliance with SANS 10087

Day 4: Emergency Response, Risk Management, and Operational Excellence

Objectives:
• Develop and implement emergency response plans for LPG incidents
• Conduct risk assessments and contribute to a safety management system
• Apply best practices for operational control and incident prevention
• Integrate all knowledge into a comprehensive operational strategy

Topics:
• Emergency planning: fire, gas leak, and evacuation procedures
• Fire-fighting techniques and equipment for LPG fires
• Incident command structure and coordination with emergency services
• Risk assessment methodologies: HAZOP, fault tree analysis, and bow-tie analysis
• Safety management systems: policies, audits, and continual improvement
• Operational best practices: housekeeping, training, and communication
• Case studies of LPG incidents and lessons learned

Practicals

16 hours of practicals To be conducted online or on-campus or in-house
Overview

Hands-on practicals are essential to develop the skills required for safe LPG bulk storage operations. Learners will engage in simulated and actual tasks involving equipment inspection, transfer procedures, and emergency response, reinforcing theoretical knowledge with real-world application.

Practical Activities
  • Practical: LPG Bulk Storage Site Familiarization — Learners tour a bulk storage facility to identify components, safety features, and layout, and practice pre-operational checks. (4h)
  • Practical: Filling and Transfer Operations — Under supervision, learners perform simulated LPG transfers using water or inert gas, including connecting hoses, monitoring pressure, and completing documentation. (6h)
  • Practical: Safety Equipment Inspection and Testing — Learners inspect and test pressure relief valves, excess flow valves, and emergency shutdown systems, and practice leak detection using electronic and soap-water methods. (3h)
  • Practical: Emergency Response Drill — Learners participate in a simulated LPG leak/fire emergency, including activation of alarms, evacuation, and use of fire extinguishers and emergency shut-off procedures. (3h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Tue 06 Oct 2026 Fri 09 Oct 2026 Virtual Spring 2026 $810 Register
Tue 08 Dec 2026 Fri 11 Dec 2026 Virtual Summer 2026 $810 Register
Tue 05 Jan 2027 Fri 08 Jan 2027 Virtual Summer 2026 $810 Register
Tue 02 Feb 2027 Fri 05 Feb 2027 Virtual Summer 2026 $810 Register
Tue 02 Mar 2027 Fri 05 Mar 2027 Virtual Autumn 2027 $810 Register
Tue 08 Jun 2027 Fri 11 Jun 2027 Virtual Winter 2027 $810 Register
Tue 22 Jun 2027 Fri 25 Jun 2027 Virtual Winter 2027 $810 Register
Tue 06 Jul 2027 Fri 09 Jul 2027 Virtual Winter 2027 $810 Register
Tue 07 Sep 2027 Fri 10 Sep 2027 Virtual Spring 2027 $810 Register
Tue 21 Sep 2027 Fri 24 Sep 2027 Virtual Spring 2027 $810 Register
Tue 05 Oct 2027 Fri 08 Oct 2027 Virtual Spring 2027 $810 Register
Tue 07 Dec 2027 Fri 10 Dec 2027 Virtual Summer 2027 $810 Register
Tue 21 Dec 2027 Fri 24 Dec 2027 Virtual Summer 2027 $810 Register
Tue 04 Jan 2028 Fri 07 Jan 2028 Virtual Summer 2027 $810 Register
On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 395 sessions across 26 venues
Start End Venue Season Price Action
Tue 29 Sep 2026 Fri 02 Oct 2026 Maseru, Lesotho Spring 2026 $2,133 Register
Tue 29 Sep 2026 Fri 02 Oct 2026 Blantyre, Malawi Spring 2026 $2,511 Register
Tue 29 Sep 2026 Fri 02 Oct 2026 Victoria Falls, Zimbabwe Spring 2026 $2,295 Register
Mon 05 Oct 2026 Thu 08 Oct 2026 Mbabane, Eswatini Spring 2026 $2,133 Register
Mon 05 Oct 2026 Thu 08 Oct 2026 Windhoek, Namibia Spring 2026 $2,295 Register
In-House training — we bring the trainer to your organisation, tailored to your team.
Start End Delivery Season Price Action
Mon 12 Oct 2026 Thu 15 Oct 2026 Your Premises Spring 2026 $1,053 Register
Mon 14 Dec 2026 Thu 17 Dec 2026 Your Premises Summer 2026 $1,053 Register
Mon 11 Jan 2027 Thu 14 Jan 2027 Your Premises Summer 2026 $1,053 Register
Mon 08 Feb 2027 Thu 11 Feb 2027 Your Premises Summer 2026 $1,053 Register
Mon 08 Mar 2027 Thu 11 Mar 2027 Your Premises Autumn 2027 $1,053 Register
Mon 14 Jun 2027 Thu 17 Jun 2027 Your Premises Winter 2027 $1,053 Register
Mon 28 Jun 2027 Thu 01 Jul 2027 Your Premises Winter 2027 $1,053 Register
Mon 12 Jul 2027 Thu 15 Jul 2027 Your Premises Winter 2027 $1,053 Register
Mon 13 Sep 2027 Thu 16 Sep 2027 Your Premises Spring 2027 $1,053 Register
Mon 27 Sep 2027 Thu 30 Sep 2027 Your Premises Spring 2027 $1,053 Register
Mon 11 Oct 2027 Thu 14 Oct 2027 Your Premises Spring 2027 $1,053 Register
Mon 13 Dec 2027 Thu 16 Dec 2027 Your Premises Summer 2027 $1,053 Register
Mon 27 Dec 2027 Thu 30 Dec 2027 Your Premises Summer 2027 $1,053 Register
Mon 10 Jan 2028 Thu 13 Jan 2028 Your Premises Summer 2027 $1,053 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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