Custom Courses Liquefied Petroleum Gas

LPG HAZOP Training

SAQA US AATICD-0369 | NQF 5 | Credits 6 | Duration 3 Days
From $713 per delegate

Description

This course equips learners with the knowledge and skills to conduct Hazard and Operability (HAZOP) studies specifically for Liquefied Petroleum Gas (LPG) facilities. It covers the systematic identification of potential hazards and operability issues, enabling participants to contribute effectively to process safety management and risk mitigation in LPG operations.

Learning Outcomes

  • Apply HAZOP methodology to systematically identify and analyze potential hazards and operability problems in LPG processes.
  • Analyze LPG-specific properties and their implications for process safety and operability.
  • Evaluate the effectiveness of existing safeguards and recommend appropriate risk reduction measures.
  • Design a HAZOP study plan tailored to an LPG facility, including scope, team composition, and documentation requirements.
  • Implement HAZOP recommendations and track their resolution to ensure continuous improvement in process safety.
  • Demonstrate effective communication and teamwork skills during HAZOP sessions, ensuring comprehensive and accurate hazard identification.

Target Audience

This course is designed for process engineers, safety officers, plant operators, and maintenance personnel involved in the design, operation, or management of LPG facilities. It is also suitable for HAZOP team members and facilitators seeking specialized knowledge in LPG applications.

Prerequisites

None — open enrollment. However, a basic understanding of process operations or safety concepts is beneficial.

Course Outline

Day 1: Introduction to HAZOP and LPG Properties

Objectives:
• Understand the purpose and principles of Hazard and Operability (HAZOP) studies
• Identify the physical and chemical properties of LPG and associated hazards
• Recognize the regulatory framework and standards governing LPG facilities in South Africa
• Explain the HAZOP methodology and its role in process safety management

Topics:
• Overview of process safety and HAZOP history
• LPG properties: flammability, boiling point, vapour density, and explosion limits
• LPG hazards: fire, explosion, BLEVE, and toxic effects
• Legislation and standards: OHS Act, SANS 10087, and SANS 10229
• HAZOP terminology: nodes, deviations, guide words, causes, consequences, and safeguards
• HAZOP team composition and roles
• Introduction to P&IDs and process flow diagrams
• Case study: LPG incident review

Day 2: HAZOP Methodology and Application to LPG Systems

Objectives:
• Apply HAZOP guide words and parameters to LPG process nodes
• Conduct a systematic HAZOP analysis on LPG storage and handling systems
• Identify credible scenarios and evaluate safeguards
• Document HAZOP findings and recommend actions
• Use risk matrices and ALARP principles to prioritize recommendations

Topics:
• Detailed HAZOP procedure: preparation, node selection, and deviation analysis
• Guide words: No, More, Less, Reverse, As well as, Part of, Other than
• Parameters: Flow, Pressure, Temperature, Level, Composition, and others
• Application to LPG systems: storage tanks, vaporizers, piping, and loading/unloading
• Identifying causes and consequences specific to LPG
• Evaluating existing safeguards: engineering controls, alarms, and procedures
• Risk assessment and ranking using risk matrices
• Documentation and reporting of HAZOP results

Day 3: Advanced HAZOP Techniques and Integration

Objectives:
• Apply advanced HAZOP techniques, including human factors and procedural HAZOP
• Facilitate a HAZOP session effectively
• Integrate HAZOP findings into safety management systems
• Develop action plans and track implementation
• Conduct a full HAZOP for a complete LPG facility as a team exercise

Topics:
• Advanced HAZOP: human factors, procedural HAZOP, and batch processes
• LPG-specific scenarios: tank overfill, pressure relief, and emergency isolation
• HAZOP facilitation skills and managing team dynamics
• Linking HAZOP to safety case development and major hazard control
• Action tracking and close-out procedures
• Management of change and revalidation of HAZOP
• Workshop: full HAZOP simulation on an LPG plant
• Review of common pitfalls and best practices

Practicals

10 hours of practicals To be conducted online or on-campus or in-house
Overview

The practicals provide hands-on experience in applying HAZOP methodology to realistic LPG scenarios. Learners will work in teams to analyze P&IDs, identify hazards, and propose safeguards, using actual LPG system documentation and case studies.

Practical Activities
  • Practical 1: HAZOP Documentation Review — Learners review sample P&IDs and process descriptions for an LPG storage facility, identifying nodes and parameters for analysis. (2h)
  • Practical 2: HAZOP Team Exercise (Storage System) — In teams, learners conduct a HAZOP on an LPG storage tank system, documenting deviations, causes, consequences, and safeguards. (3h)
  • Practical 3: HAZOP Team Exercise (Transfer System) — Teams perform a HAZOP on an LPG transfer and loading system, focusing on operational and human factors. (3h)
  • Practical 4: Facilitated HAZOP Simulation — Learners take turns facilitating a HAZOP session on a full LPG facility, managing team dynamics and reaching consensus. (2h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Wed 07 Oct 2026 Fri 09 Oct 2026 Virtual Spring 2026 $713 Register
Wed 09 Dec 2026 Fri 11 Dec 2026 Virtual Summer 2026 $713 Register
Mon 04 Jan 2027 Wed 06 Jan 2027 Virtual Summer 2026 $713 Register
Tue 02 Feb 2027 Thu 04 Feb 2027 Virtual Summer 2026 $713 Register
Mon 01 Mar 2027 Wed 03 Mar 2027 Virtual Autumn 2027 $713 Register
Tue 02 Mar 2027 Thu 04 Mar 2027 Virtual Autumn 2027 $713 Register
Wed 03 Mar 2027 Fri 05 Mar 2027 Virtual Autumn 2027 $713 Register
Wed 09 Jun 2027 Fri 11 Jun 2027 Virtual Winter 2027 $713 Register
Mon 21 Jun 2027 Wed 23 Jun 2027 Virtual Winter 2027 $713 Register
Tue 06 Jul 2027 Thu 08 Jul 2027 Virtual Winter 2027 $713 Register
Wed 08 Sep 2027 Fri 10 Sep 2027 Virtual Spring 2027 $713 Register
Mon 20 Sep 2027 Wed 22 Sep 2027 Virtual Spring 2027 $713 Register
Tue 05 Oct 2027 Thu 07 Oct 2027 Virtual Spring 2027 $713 Register
Wed 08 Dec 2027 Fri 10 Dec 2027 Virtual Summer 2027 $713 Register
Mon 20 Dec 2027 Wed 22 Dec 2027 Virtual Summer 2027 $713 Register
Tue 04 Jan 2028 Thu 06 Jan 2028 Virtual Summer 2027 $713 Register
On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 447 sessions across 26 venues
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Tue 29 Sep 2026 Thu 01 Oct 2026 Maseru, Lesotho Spring 2026 $1,852 Register
Tue 29 Sep 2026 Thu 01 Oct 2026 London, UK Spring 2026 $5,254 Register
Wed 30 Sep 2026 Fri 02 Oct 2026 Victoria Falls, Zimbabwe Spring 2026 $2,014 Register
Mon 05 Oct 2026 Wed 07 Oct 2026 Nairobi, Kenya Spring 2026 $2,770 Register
Mon 05 Oct 2026 Wed 07 Oct 2026 Lusaka, Zambia Spring 2026 $2,014 Register
In-House training — we bring the trainer to your organisation, tailored to your team.
Start End Delivery Season Price Action
Wed 30 Sep 2026 Fri 02 Oct 2026 Your Premises Spring 2026 $929 Register
Mon 12 Oct 2026 Wed 14 Oct 2026 Your Premises Spring 2026 $929 Register
Mon 14 Dec 2026 Wed 16 Dec 2026 Your Premises Summer 2026 $929 Register
Tue 12 Jan 2027 Thu 14 Jan 2027 Your Premises Summer 2026 $929 Register
Wed 10 Feb 2027 Fri 12 Feb 2027 Your Premises Summer 2026 $929 Register
Mon 08 Mar 2027 Wed 10 Mar 2027 Your Premises Autumn 2027 $929 Register
Tue 09 Mar 2027 Thu 11 Mar 2027 Your Premises Autumn 2027 $929 Register
Wed 10 Mar 2027 Fri 12 Mar 2027 Your Premises Autumn 2027 $929 Register
Mon 14 Jun 2027 Wed 16 Jun 2027 Your Premises Winter 2027 $929 Register
Tue 29 Jun 2027 Thu 01 Jul 2027 Your Premises Winter 2027 $929 Register
Wed 14 Jul 2027 Fri 16 Jul 2027 Your Premises Winter 2027 $929 Register
Mon 13 Sep 2027 Wed 15 Sep 2027 Your Premises Spring 2027 $929 Register
Tue 28 Sep 2027 Thu 30 Sep 2027 Your Premises Spring 2027 $929 Register
Wed 13 Oct 2027 Fri 15 Oct 2027 Your Premises Spring 2027 $929 Register
Mon 13 Dec 2027 Wed 15 Dec 2027 Your Premises Summer 2027 $929 Register
Tue 28 Dec 2027 Thu 30 Dec 2027 Your Premises Summer 2027 $929 Register
Wed 12 Jan 2028 Fri 14 Jan 2028 Your Premises Summer 2027 $929 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 40% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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