Custom Courses Quality Management

Quality Engineering Training

SAQA US AATICD-0204 | NQF 5 | Credits 10 | Duration 5 Days
From $1,242 per delegate

Description

This course equips participants with the principles and practices of quality engineering, focusing on systematic approaches to ensure products and services meet customer and regulatory requirements. Learners will develop skills to design, implement, and evaluate quality systems, driving continuous improvement in organizational processes.

Learning Outcomes

  • Apply quality engineering principles to design and implement quality management systems.
  • Analyze process data using statistical tools to identify variations and root causes of defects.
  • Evaluate quality performance metrics and recommend improvements to enhance product reliability.
  • Design quality control plans that integrate risk management and compliance requirements.
  • Implement continuous improvement methodologies such as Six Sigma and Lean to optimize processes.
  • Demonstrate the ability to conduct audits and assessments to ensure adherence to quality standards.

Target Audience

Quality managers, engineers, process improvement specialists, and professionals involved in product or service quality assurance within manufacturing, service, or technology sectors.

Prerequisites

None — open enrollment. A basic understanding of business processes is beneficial.

Course Outline

Day 1: Foundations of Quality Engineering

Objectives:
• Understand the scope and importance of quality engineering in various industries.
• Define key quality concepts and principles.
• Identify the role of quality standards and frameworks.
• Recognize the relationship between quality and customer satisfaction.

Topics:
• Introduction to quality engineering: history and evolution.
• Core quality concepts: quality, quality control, quality assurance, quality management.
• Quality standards overview: ISO 9001, Six Sigma, Lean.
• The cost of quality: prevention, appraisal, failure costs.
• Customer focus and stakeholder requirements.
• Quality engineering roles and responsibilities.

Day 2: Quality Planning and Control Tools

Objectives:
• Apply quality planning techniques to define quality objectives.
• Use basic quality control tools to monitor processes.
• Develop process flow diagrams and control plans.
• Interpret data using statistical process control (SPC) basics.

Topics:
• Quality planning process: identifying requirements and setting standards.
• Seven basic quality tools: check sheets, histograms, Pareto charts, cause-and-effect diagrams, scatter diagrams, control charts, flowcharts.
• Introduction to Statistical Process Control (SPC): variation, control limits.
• Process capability analysis basics.
• Control plans and inspection planning.
• Practical exercise: creating a control chart using sample data.

Day 3: Quality Assurance and Auditing

Objectives:
• Differentiate between quality assurance and quality control.
• Plan and conduct internal quality audits.
• Document non-conformances and corrective actions.
• Understand audit reporting and follow-up processes.

Topics:
• Quality assurance principles: prevention vs. detection.
• Quality management system (QMS) documentation: policies, procedures, work instructions.
• Types of audits: internal, external, third-party.
• Audit planning: checklists, sampling, evidence gathering.
• Conducting audits: opening meeting, interviews, observation.
• Reporting findings: non-conformances, observations, opportunities for improvement.
• Corrective and preventive action (CAPA) process.
• Role-play: mock audit exercise.

Day 4: Quality Improvement Methodologies

Objectives:
• Apply the PDCA cycle to drive continuous improvement.
• Use root cause analysis techniques to solve quality problems.
• Implement basic Six Sigma and Lean tools.
• Facilitate a kaizen event or improvement project.

Topics:
• Continuous improvement philosophy: PDCA (Plan-Do-Check-Act).
• Root cause analysis: 5 Whys, fishbone diagram, fault tree analysis.
• Six Sigma overview: DMAIC methodology.
• Lean principles: value stream mapping, 5S, waste reduction.
• Kaizen: small incremental improvements.
• Failure Mode and Effects Analysis (FMEA) basics.
• Case study: applying DMAIC to a real-world problem.

Day 5: Integration, Capstone, and Assessment

Objectives:
• Integrate quality tools and methodologies into a cohesive system.
• Develop a quality plan for a product or process.
• Present and defend quality improvement recommendations.
• Demonstrate competence through a capstone project.

Topics:
• Quality system integration: linking planning, control, assurance, and improvement.
• Supplier quality management.
• Quality metrics and dashboards.
• Capstone project: teams develop a quality plan for a case scenario.
• Presentation of capstone projects.
• Final assessment: written test and practical demonstration.
• Course wrap-up and action planning.

Practicals

16 hours of practicals To be conducted online or on-campus or in-house
Overview

Practicals are essential for applying quality tools and techniques in simulated real-world scenarios. Learners will engage in hands-on exercises such as creating control charts, conducting mock audits, and performing root cause analysis, which reinforce theoretical concepts and build practical skills.

Practical Activities
  • Statistical Process Control (SPC) Exercise — Learners collect sample data from a simulated process, calculate control limits, and construct control charts to identify out-of-control conditions. (4h)
  • Internal Quality Audit Simulation — Learners plan and conduct a mock internal audit on a provided QMS scenario, including opening meeting, document review, interviews, and closing meeting. (4h)
  • Root Cause Analysis and CAPA Workshop — Using a case study of a quality defect, learners apply root cause analysis tools (5 Whys, fishbone) to identify causes and develop a CAPA plan. (4h)
  • Capstone Quality Plan Development — Teams work on a comprehensive quality plan for a given product or process, integrating tools from all five days, and present their plan to the class. (4h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total
Component Out of Weight
Practical Assignments (rubric-scored) 100% 30%
Daily Average (multiple choice) 100% 20%
Final Test (multi-answer multiple choice) 100% 50%
Final Total 100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

Certificate of Completion

Awarded to delegates who achieve an overall mark of 50% or higher on the Final Total (Practicals 30% + Daily Average 20% + Final Test 50%).

How it works
  • Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
  • Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
  • You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
  • If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.
Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.

Upcoming Training Sessions
Online training — attend live sessions from anywhere via our virtual classroom.
Start End Delivery Season Price Action
Mon 07 Sep 2026 Fri 11 Sep 2026 Virtual Spring 2026 $1,242 Register
Mon 21 Sep 2026 Fri 25 Sep 2026 Virtual Spring 2026 $1,242 Register
Mon 05 Oct 2026 Fri 09 Oct 2026 Virtual Spring 2026 $1,242 Register
Mon 07 Dec 2026 Fri 11 Dec 2026 Virtual Summer 2026 $1,242 Register
Mon 04 Jan 2027 Fri 08 Jan 2027 Virtual Summer 2026 $1,242 Register
Mon 01 Feb 2027 Fri 05 Feb 2027 Virtual Summer 2026 $1,242 Register
Mon 01 Mar 2027 Fri 05 Mar 2027 Virtual Autumn 2027 $1,242 Register
Mon 07 Jun 2027 Fri 11 Jun 2027 Virtual Winter 2027 $1,242 Register
Mon 21 Jun 2027 Fri 25 Jun 2027 Virtual Winter 2027 $1,242 Register
Mon 05 Jul 2027 Fri 09 Jul 2027 Virtual Winter 2027 $1,242 Register
Mon 06 Sep 2027 Fri 10 Sep 2027 Virtual Spring 2027 $1,242 Register
Mon 20 Sep 2027 Fri 24 Sep 2027 Virtual Spring 2027 $1,242 Register
Mon 04 Oct 2027 Fri 08 Oct 2027 Virtual Spring 2027 $1,242 Register
Mon 06 Dec 2027 Fri 10 Dec 2027 Virtual Summer 2027 $1,242 Register
Mon 20 Dec 2027 Fri 24 Dec 2027 Virtual Summer 2027 $1,242 Register
Mon 03 Jan 2028 Fri 07 Jan 2028 Virtual Summer 2027 $1,242 Register
On-Campus training — face-to-face sessions at our training venues across Africa and beyond.
Showing all 424 sessions across 26 venues
Start End Venue Season Price Action
Mon 10 Aug 2026 Fri 14 Aug 2026 Durban, South Africa Winter 2026 $2,916 Register
Mon 10 Aug 2026 Fri 14 Aug 2026 Abu Dhabi, UAE Winter 2026 $5,238 Register
Mon 17 Aug 2026 Fri 21 Aug 2026 Harare, Zimbabwe Winter 2026 $3,078 Register
Mon 17 Aug 2026 Fri 21 Aug 2026 Shenzhen, China Winter 2026 $7,398 Register
Mon 24 Aug 2026 Fri 28 Aug 2026 Bangkok, Thailand Winter 2026 $6,318 Register
In-House training — we bring the trainer to your organisation, tailored to your team.
Start End Delivery Season Price Action
Mon 14 Sep 2026 Fri 18 Sep 2026 Your Premises Spring 2026 $1,615 Register
Mon 28 Sep 2026 Fri 02 Oct 2026 Your Premises Spring 2026 $1,615 Register
Mon 12 Oct 2026 Fri 16 Oct 2026 Your Premises Spring 2026 $1,615 Register
Mon 14 Dec 2026 Fri 18 Dec 2026 Your Premises Summer 2026 $1,615 Register
Mon 11 Jan 2027 Fri 15 Jan 2027 Your Premises Summer 2026 $1,615 Register
Mon 08 Feb 2027 Fri 12 Feb 2027 Your Premises Summer 2026 $1,615 Register
Mon 08 Mar 2027 Fri 12 Mar 2027 Your Premises Autumn 2027 $1,615 Register
Mon 14 Jun 2027 Fri 18 Jun 2027 Your Premises Winter 2027 $1,615 Register
Mon 28 Jun 2027 Fri 02 Jul 2027 Your Premises Winter 2027 $1,615 Register
Mon 12 Jul 2027 Fri 16 Jul 2027 Your Premises Winter 2027 $1,615 Register
Mon 13 Sep 2027 Fri 17 Sep 2027 Your Premises Spring 2027 $1,615 Register
Mon 27 Sep 2027 Fri 01 Oct 2027 Your Premises Spring 2027 $1,615 Register
Mon 11 Oct 2027 Fri 15 Oct 2027 Your Premises Spring 2027 $1,615 Register
Mon 13 Dec 2027 Fri 17 Dec 2027 Your Premises Summer 2027 $1,615 Register
Mon 27 Dec 2027 Fri 31 Dec 2027 Your Premises Summer 2027 $1,615 Register
Mon 10 Jan 2028 Fri 14 Jan 2028 Your Premises Summer 2027 $1,615 Register
Training Discounts
Delegates Discount
5 3% off
10 6% off
15 9% off
20 12% off
25 15% off
30 18% off
50 30% off
75 35% off
100 40% off

3% off per 5 delegates, up to 40% for 100+

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