Lean Thinking Training

Learning Outcomes

• Apply Lean Thinking principles to identify and eliminate waste in organisational processes.
• Analyse value streams to distinguish value-adding from non-value-adding activities.
• Implement continuous improvement techniques such as Kaizen and 5S to enhance workflow.
• Evaluate the effectiveness of Lean initiatives using appropriate metrics and feedback mechanisms.
• Design a basic Lean implementation plan tailored to a specific work area or process.
• Demonstrate the ability to facilitate a team-based problem-solving session using Lean tools.

Target Audience

This course is designed for managers, team leaders, process improvement specialists, and any professionals seeking to enhance operational efficiency and reduce waste in their work environment.

Prerequisites

None — open enrollment.

Course Outline

Practicals

Overview

Hands-on workshops and simulations allow learners to apply Lean tools in a controlled environment. Practicals include value stream mapping, kanban simulation, and kaizen events to reinforce theoretical concepts.

Practical Activities

• Value Stream Mapping Simulation — Learners map a current process, identify waste, and design a future-state map using a simulated manufacturing scenario. (4h)
• Kanban and Pull System Exercise — Using a card-based simulation, learners set up a pull system and adjust kanban quantities to balance production. (4h)
• Kaizen Event Workshop — Teams conduct a mock kaizen event, applying PDCA and root cause analysis to improve a given process. (4h)
• Lean Simulation: Full Value Stream — An immersive simulation where learners run a production line, apply lean tools, and measure performance improvements. (4h)

Summatives

Each delegate is assessed continuously throughout the course via daily exercises, scored practical assignments, and a final summative test at the end.

Practical Assignments — 30%

Practical assignments are observed and scored against a rubric during the practical sessions. Each delegate's practical mark is averaged into a single 100% score and contributes 30% to the final total.

Daily Exercises — 20%

Every training day ends with a multiple-choice exercise scored out of 100%. The scores from each daily exercise are averaged across the duration of the course to produce a Daily Average mark, which contributes 20% to the final total.

Final Test — 50%

On the last day a final summative test is written. It is a multiple-choice paper with multiple-answer questions: each question may have more than one correct option, and a single wrong selection on a question marks the entire question wrong — no partial credit. The final test is scored out of 100% and contributes 50% to the overall mark.

Final Total

Component	Out of	Weight
Practical Assignments (rubric-scored)	100%	30%
Daily Average (multiple choice)	100%	20%
Final Test (multi-answer multiple choice)	100%	50%
Final Total	—	100%

All marks are recorded on the AATICD LMS and visible to each learner under their account.

Certificate

How it works

• Certificates are auto-generated on the AATICD LMS as soon as the marks pass the 50% threshold.
• Each certificate is a branded PDF with the delegate's name, the course title, the unit standard ID, NQF level, credits, and the date of issue.
• You can download or print your certificate from your LMS dashboard at any time after issue — there's no reissue fee and no expiry date.
• If you scored under 50% you can sit the final test again at the next scheduled session at no extra cost.

Where to find it

Sign in to the LMS, open your dashboard, and your certificates appear under My Certificates. Each entry has a View / Download button and a print option.

Training Discounts

Group discounts apply automatically — the more delegates you enrol, the greater the saving. Discounts are calculated at 3% per 5 delegates, scaling up to 40% off for 100+ delegates.

Delegates	Discount
5	3% off
10	6% off
15	9% off
20	12% off
25	15% off
30	18% off
50	30% off
75	35% off
100	40% off

3% discount per 5 delegates, up to 40% off for 100+ delegates. Contact us for a custom group quote.